Honda CRF50F 2004 Service & Repair Manual

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Honda CRF50F 2004 Manual Information:

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Summary of Contents:

[Page 1] Honda CRF50F 2004

1. GENERAL INFORMATION SERVICE RULES ............................. .. ............. 1-2 MODEL IDENTIFiCATION .............. .. .............. 1-2 GENERAL SPECiFiCATIONS .. · .......... · .. .... · .... 1-5 LUBRICATION SYSTEM SPECIFICATION...

[Page 2] Honda CRF50F 2004

GENERAL INFORMATION SERVICE RULES 1. Use genuine Honda or Honda-recommended parts and lubricants or the ir equivalents . Parts that don 't meet Honda's design specifications may cause damage to the motorcycle. 2. Us...

[Page 3] Honda CRF50F 2004

, The Vehicle Identification Number (VIN) is stamped on the left side of the steering head. The engine serial number is stamped on the lower left side of the crankcase. The model identification label (U.S.A.) or th e saf...

[Page 4] Honda CRF50F 2004

GENERAL INFORMATION ' 04 - '07: The Vehicle Emission Conlrol Information labe l is attached on the reverse side of the left side cover. After ' 07 : The Vehicle Emission Control Information label is attach ad ,----------...

[Page 5] Honda CRF50F 2004

GENERAL SPECIFICATIONS I I Overall width Overall height Wheelbase Sea t height Foolpeg height Ground clearance Curb weight Front suspension Front wheel travel Rear suspension Rear wheel tr avel Rear damper Front tire size Rear t...

[Page 6] Honda CRF50F 2004

GENERAL INFORMATION LUBRICATION SYSTEM SPECIFICATIONS Canada) or equivalent mOler oil API service classification: SG or higher JASOT . MA FUEL SYSTEM SPECIFICATIONS number PA42A 2rd groove from top CYLINDER HEADIVALVES SPECIFICATION...

[Page 7] Honda CRF50F 2004

CYLINDER/PISTON SPECIFICATIONS Cylinder Piston, pis- ton ring ; g'p STANDARD GENERAL INFORMATION __ _ ~~ ~U:;;";;;t: mm (in) SERVICE UMIT I CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS Clutch disc Ih ) d",," ,, - ~~ =:...

[Page 8] Honda CRF50F 2004

GENERAL INFORMATION CRANKSHAFT /TRANSMISSION/KICKSTARTER SPECIFICATIONS I I FRONT WHEELIBRAKE/SUSPENSION/STEERING SPECIFICATIONS i i I . REAR WHEEL/BRAKE/SUSPENSION SPECIFICATIONS ITEM STANDARD Minimum tire tread depth - Cold tire p...

[Page 9] Honda CRF50F 2004

GENERAL INFORMATION IGNITION SYSTEM SPECIFICATIONS 1-9 ...

[Page 10] Honda CRF50F 2004

GENERAL INFORMATION TORQUE VALUES STANDARD TORQUE FASTENER TYPE N'm (kgf'm, Ibf.ft ) 5 mm hex bolt and nut 4.9 (0.5, 3.6) 6 mm hex bolt and nut 9.8 (lO, 7) 8 mm hex boll and nut 22 (2.2, 16) 10 mm hex bolt and...

[Page 11] Honda CRF50F 2004

GENERAL INFORMATION CLUTCH/GEARSHIFT LINKAGE ITEM OTI THREAD TORQUE REMARKS DIA . lmml N'm (kg' -m, Ibf.ft) Clutch outo r cover screw • 5 4.4 (0 .45, 3.3) Clutch lock nu t 1 " 42 (4.3, 31) Clutch assembly s...

[Page 12] Honda CRF50F 2004

GENERAL INFORMATION REAR WHEEUBRAKEtSUSPENSION ITEM I aT( THREAD TORQUE REMARKS CIA . ( mm) N'm (kgf·m. Ibf.ft l Spoke nipple 28 Be 2.3 2.0 (0.2, 1.4) Rear axle nut , '2 47 (4.8, 35) NOTE 3 Driven sprocket nut 4...

[Page 13] Honda CRF50F 2004

LUBRICATION & SEAL POINTS ENGINE GENERAL INFORMATION ==~== =, l £ O K C ~ A ~ nKO»N '---------------l= ~~ MATERIA [ l -====+==~ __ ~ R~E~M~A~R ~ Ks ~ ==~--l Cylinder bore surface Engine oil Valve adjuster hole cap threads Conne...

[Page 14] Honda CRF50F 2004

GENERAL INFORMATION CABLE & HARNESS ROUTING 1-14 AFTER '07 ONLY : CLAMP LEFT* 'ii~~~: 7.:::: FUEL HOSE BRAKE CABLE 'iP . lllJ=L--'::- U 0 - 3mmIO -O. 12 f nl FUel TANK >-\...:::;::t----" \-:o.J. .. ...

[Page 15] Honda CRF50F 2004

IGNITION COil GROUND CARBURETOR AIR VENT HOSE ' 07 ONLY; FUEL HOSE 0-3 mm IO -O. ,,:/ 10l THROTTLE CABLE CLIP 5- 10mm*"A"iI WIRE CLAMP ENGINE STOP SWITCH WIRE UP IGNITION SWITCH WIRE GE NERAL INFORMATION IGNITION...

[Page 16] Honda CRF50F 2004

GENERAL INFORMATION IGNITION CDr"RIOL MODULE oeM) MAIN WI RE HAFINE:;S 1-16 ...

[Page 17] Honda CRF50F 2004

GENERAL INFORMATION EMISSION CONTROL SYSTEMS The U. S. Environmental Protection Agency (EPA), and the California Air Resources Board (CAR B) require that off -road motorcycle comply with applicable exhaust emissions standards...

[Page 18] Honda CRF50F 2004

GENERAL INFORMATION SERVICING THE HONDA U.S.A. Only Maintenance, replacement or repair of the emission control devices and systems may be performed by any motorcycle repair establishment or indivIdual us ing parts that Bre ·certi...