Argon 18 E-117 TRI+ Assembly Manual

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[Page 1] Argon 18 E-117 TRI+

E-117 TRI+: ASSEMBLY GUIDE Valid for MY2016 E-117 Tri+ Revision 5.0 - 03-08-2016 ...

[Page 2] Argon 18 E-117 TRI+

1 1. Tools Needed & First Ait Kit . . . . . . . . . . . . . . . . . . . . . . . .......2 2. Fitting / Stack & Reach . . . . . . . . . . . . . . . . . . .................3 3. Frameset Parts. . . . . . . . . . . . ..............................

[Page 3] Argon 18 E-117 TRI+

2 Tools needed for assembly 1: Bearing Cup Press (Park Tool HHP-2) 2: Allen Key Set 3: Grease 4: Utility Pick Set (Park Tool Item # UP-SET) 5: Clean Rags 6: Derailleur Hanger Alignment Gauge (Park Tool Item # DAG-2) 7: Cables and Housing Cutter 8: ...

[Page 4] Argon 18 E-117 TRI+

3 E-117 TRI+: 2. Fitting / Stack & Reach Saddle Height Suggested Size Seat Tube Angle Top Tube Sizing Chart: E-117 TRI+ A B C 3D (0) Stack 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 XS XS XS XS XS XS XS/S XS/S S S S ...

[Page 5] Argon 18 E-117 TRI+

4 E-117 TRI+: 3. Frameset Parts Images are for reference only. Proportions are not accurate. Argon 18 reserves the right to modify/change parts of the frameset at any moment without prior notice. 8 4 5 6 1.17 3.2 1.15 1.10 1.16 1.9 1.5 1.81.7 1.3 1....

[Page 6] Argon 18 E-117 TRI+

5 E-117 TRI+: 3. Frameset Parts Images are for reference only. Proportions are not accurate. Argon 18 reserves the right to modify/change parts of the frameset at any moment without prior notice. 8 4 5 6 1.17 3.2 1.15 1.10 1.16 1.9 1.5 1.81.7 1.3 1....

[Page 7] Argon 18 E-117 TRI+

6 E-117 TRI+: 4. Seat Post Clamp Installation 1. Place the seat clamp wedge inside the frame. 2. Insert the seatpost (3.1) on which some carbon ber assembly paste has been applied. 3. Position the seatpost to the desired height. 4. Apply a dro...

[Page 8] Argon 18 E-117 TRI+

7 E-117 TRI+: 5. Seat Post Installation B A C 1. Unscrew main bolt (A) as far as possible without fully removing from the lock nut. 2. Install the saddle rails into the seatpost clamp (B). 3. Slide saddle clamp (B) onto rocker (C). 4. Tighten the ...

[Page 9] Argon 18 E-117 TRI+

3.2 8 E-117 TRI+: 5. Seat Post Installation The Di2 battery is hidden in the seatpost; use the Di2 battery holder (3.2) to x the battery correctly. Apply a slight amount of grease on both parts. GREASE GREASE ...

[Page 10] Argon 18 E-117 TRI+

9 E-117 TRI+: 6. Frame Inspection Parts installed on the frame Description Screw Torque Detail type Nm 1 Front derailleur hanger Screw (2) 5mm 4Nm Loctite ...

[Page 11] Argon 18 E-117 TRI+

10 E-117 TRI+: 7. Derailleur Hanger Adjustment 1. Ensure that the dropout is aligned. 2. Use Derailleur Hanger Alignment Gauge like Park Tool Item # DAG-2. For any assistance, visit Park Tool’s website: parktool.com/product/derailleur-hanger-ali...

[Page 12] Argon 18 E-117 TRI+

11 E-117 TRI+: 7. Derailleur Hanger Adjustment The front derailleur hanger can be adjusted according to the front derailleur angle in order to get an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 24...

[Page 13] Argon 18 E-117 TRI+

12 E-117 TRI+: 8. Headset Installation Install the 3D headset (4) according to the presst assembly guide. You can choose from 3 dierent heights: 25mm, 15mm, or 0mm. 4 GREASE GREASE GREASE ...

[Page 14] Argon 18 E-117 TRI+

13 E-117 TRI+: 8. Headset Installation 25mm 15mm 0mm setup setup setup 1 STEP Inspect the bike’s head tube for any sharp edges and apply a small amount of grease. 2 STEP For the 25mm and 15mm setups, lightly grease the bottom section of the 3D bea...

[Page 15] Argon 18 E-117 TRI+

14 E-117 TRI+: 8. Headset Installation Compressor Top cap Micro spacers Compression ring Bearing 3D bearing holder Plastic sleeve (no need for 0mm setup) Top cap for 0mm setup 1 2 3 4 5 6 7 8 4 5 6 7 Press Fit 3D system tool 1 1/2” Bearing Cup Pr...

[Page 16] Argon 18 E-117 TRI+

15 IMPORTANT: Install cable housing before installing the bottom bracket, crank, and fork. Handlebar Section Standard housing and metal cap according to lever manufacturer’s recommandations. For brakes and gears, housing lengths may vary depe...

[Page 17] Argon 18 E-117 TRI+

16 Bottom Bracket Section 1. Measure approximately 660mm length (for a medium-sized frame) of one unit of KEB brake housing (non compression housing) and two units of LEX 4mm gear housing (mechanical). 2. Install plastic caps at each tip of the ge...

[Page 18] Argon 18 E-117 TRI+

17 6. Pass the cable housings inside the downtube until they come out the top tube. 7. Be sure that the guide’s pin is inside the frame’s hole. 8. With a hook take the housings out of the frame by the top tube’s triangular hole. 9. Install 4m...

[Page 19] Argon 18 E-117 TRI+

18  1.10 IMPORTANT: For the Di2 cable section that runs through the drive side chainstay, use the...

[Page 20] Argon 18 E-117 TRI+

19  The Di2 cable routing can be achieved easily using this simple trick: use a gear cable and a...

[Page 21] Argon 18 E-117 TRI+

20  Use the proper grommet on the top tube to x the cable correctly, depending if you use me...

[Page 22] Argon 18 E-117 TRI+

21 E-117 TRI+: 11. Front Brake Installation Install the brakes as shown in the diagram. 8Nm 8Nm GREASE GREASE 5.10 5.4 5.5 5.3 5.7 5.6 5.1 5.2 LOCTITE LOCTITE ...

[Page 23] Argon 18 E-117 TRI+

22 E-117 TRI+: 11. Front Brake Installation Pass the cable through the curved straw and then in the appropriate guide. Fix the cable to the caliper with the 6mm screw and tighten it to 6Nm. 6Nm Curved straw ...

[Page 24] Argon 18 E-117 TRI+

23 E-117 TRI+: 11. Front Brake Installation IMPORTANT: Depending on brake pad spacing or rim width, the brake arm may rub on the frame down tube. Make sure the pad spacing is appropriately adjusted. Adjust brake pads according to the width of you...

[Page 25] Argon 18 E-117 TRI+

24 E-117 TRI+: 12. Rear Brake Installation Install the brakes as shown in the diagram. 8Nm 8Nm GREASE outer side 6.2 6.10 6.4 6.5 6.1 6.7 6.3 6.6 LOCTITE ...

[Page 26] Argon 18 E-117 TRI+

25 E-117 TRI+: 12. Rear Brake Installation outer side 1. Take the cable stopper out of the seat tube. 2. From the bottom bracket guide, route the cable up and out of the outlet. 3. Put the cable stopper back on and insert housing (suggested length ...

[Page 27] Argon 18 E-117 TRI+

26 E-117 TRI+: 13. Saddle Adjustment For horiziontal adjustement: 1. Loosen 5mm bolts. 2. Unscrew main bolt. 3. Install saddle rails into the rocker in the middle position. 4. Find desired setback. 5. Tighten the 5mm bolt up at 6Nm. 6. Adjust seat ho...

[Page 28] Argon 18 E-117 TRI+

27  14. Top Tube Box Installation Tools needed - Allen Key Set ......................................................................................... - Torque Wrench + Hex Bit ........................................

[Page 29] Argon 18 E-117 TRI+

28  14. Top Tube Box Installation (D) (D) 2. Ensure Di2 cables are routed the same way as brake cables. (See Assembly Guide, p.20) 5. Once cables are routed, install stem cap (B) using the screws (C). Tighten sc...

[Page 30] Argon 18 E-117 TRI+

29  15. Tailwind Installation ...

[Page 31] Argon 18 E-117 TRI+

30  15. Tailwind Parts SKU #: 80428 Tailwind Specic Seat Post SKU #: 80429 Replacement Tailwind Box closing strap SKU #: 80402 Tailwind Box Note: If you wish to purchase one or many of these components, ...

[Page 32] Argon 18 E-117 TRI+

31  15. Tailwind Installation 2. Tailwind (TW) slide post Ensure slide post’s top is facing up (see above). Ensure slide post does not extend further than minimum insertion mark. 2.3. TW slide post Range of ad...

[Page 33] Argon 18 E-117 TRI+

32  15. Tailwind Installation 3.2. TW box Closing box’s lid To replace the closing strap, simply thread new one as shown above. 4.2. Hub To mount rear bottle cage onto hub, use 2xBHCS M5x14 screws provided...

[Page 34] Argon 18 E-117 TRI+

33 E-117 TRI+: 16. Troubleshooting / Tips 1. Wheel/brake compatibility: If the brake pads do not clear the rim, remove the spacers (1mm or 2mm). see p.22-23 2: Front brake arm touching the downtube: Inadequate spacing behind brake pads causing a wide...

[Page 35] Argon 18 E-117 TRI+

34 E-117 TRI+: 17. Frameset Parts Checklist No. A18 SKU# Qty # # 1.1 1 2.1 1 3.1 FK.E117T.16 SP.E117T+.16 1 1.5 36656 1 1.6 36670 1 1.10 80160 1 1.17 80165 1 # Note: Argon 18 triathlon accessories (nutrition, hydration, and survivab...

[Page 36] Argon 18 E-117 TRI+

35 E-117 TRI+: 17. Frameset Parts Checklist No. Name A18 SKU# Qty # Also Included with Frameset Note: Argon 18 triathlon accessories (nutrition, hydration, and survivability) are compatible with the E-117 Tri+. 9.1 Assembled Top Tube Box 1 10.1...