New Yorker PVCG Series Installation, Operating And Service Instructions

[Page 1] New Yorker PVCG SERIES

INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS PVCG rM SERIES GAS BOILER BEFORE INSTALLATION: READ THIS MANUAL SAVE THESE INSTRUCTIONS Installing contractor and homeowner should read and be informed as to the proper installation and operation of th...

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IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment shall be installed in accordance with those installation regulations enforced in the area where the installation is to be made. These regulations shall be carefully followed in all cases. Aut...

[Page 3] New Yorker PVCG SERIES

This boiler requires regular maintenance and service to operate safely. Follow the instructions contained in this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life...

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Table of Contents I. Pre-Installation .................................. 5 II. Unpack Boiler ................................... 7 III. Venting ............................................. 8 IV. Water Piping and Trim .................... 14 V. Gas P...

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I. Pre-lnstallation Do not install boiler where gasoline or other I flammable vapors or liquids, or sources of I hydrocarbons (i.e. bleaches, cleaners, chemicals, I sprays, paint removers, fabric softeners, etc.) are I used or stored. I Due to the lo...

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Bo Co Do Eo E Go H. Io ilmnediately against carrier by consignee. No claims for variances or shortages will be allowed by Boiler Manufacturer, unless presented within sixty (60) days after receipt of equipment. Installation must conform to the requir...

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7. Alternate method for boiler located within col_[ined space. Use indoor air if two permanent openings communicate directly with additional space(s) of sufficient volume such that combined volume of all spaces meet criteria for unconfined space. Siz...

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III. Venting Do not use this boiler with galvanized, Type 304 or Type 316 stainless steel, non metallic or any other non AL29-4C ® based vent systems. Do not use a barometric damper or drafthood with this boiler. Do not use vent dampers with this bo...

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Table2:VentSystemComponents Vent System Component Current Gasket-less Vent Part Number New Gasketed Vent Part Number 3" Dia. Pipe x 1 Ft 61160112 8116296U 3" Dia. Pipe x 3 Ft 61160101 8116298U 3" Dia. Pipe x 5 Ft 61160111 8116300U 3&qu...

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Co 6. 7. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to the...

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bondRTV4500(Acetoxy)andSil-bondRTV6500. Donotuseotheradhesivesorsealants. E. Install Vent Pipe, Gasket-Less Vent System. 1. Procedure for Joining Gasket-Less Vent Pipe and Fittings. See Figure 4A. /ii Figure 4A: Gasket-Less Vent Joint Detail a. Clean...

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f. Once the installation is complete, operate appliance and inspect all joints to ensure that flue gases and/or liquid condensate will not escape. 2. Procedure for joining the female end of Gasket- Less Vent with the male end of Gasketed Vent. See Fi...

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Figure 5: Recommendations for Thimble and Wall Penetration ...

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IV. Water Piping and Trim Failure to properly pipe boiler may result in improper operation and damage to boiler or structure. Oxygen contamination of boiler water will cause corrosion of iron and steel boiler components, and can lead to boiler failur...

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1¼ sUPPLY VALVE SYSTEM sUPPLY AIR ScoOP ® TO ZONE I FLOW cONTROL - "VALVE CIRCULATOR sUPPLY Figure 7: Recommended Water Piping for Circulator Zoned Heating Systems ...

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Ob VAL\_ _R VE_ FRON #DDmO_ ZONE i _i_ _ FROMzo.E2 _'°_w_ _ FROM_JAN_EwA_R HEATER OR ZONE I SH_-OFF 1¼ VALV_ TO _CE TO WATER HEA__R ZONE 1 Z_E 2 OF_) _M RETURN P{PE _TH_N 6" OF FI,_OOR S_EM SUPPLY Figure 8: Recommended Water Piping for Zo...

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H. If boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air, boiler piping must be equipped with flow control valves to prevent gravity circulation of boiler water during operation of cooling...

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V. Gas Piping Failure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Always assure gas piping is absolutely leak free and of the proper size and type for the connected load. An additional...

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Co Pressure test. The boiler and its gas connection must be leak tested before placing boiler in operation. Protect boiler gas control valve. For all testing over */2psig, boiler and its individual shutoff valve must be disconnected from gas supply p...

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PVCG boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially orificed to reduce gas input rate. See rating label for gas orifice size. High identifiable by the second digit in the model number suffix on...

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C LSI48E COMBNATON CONTROL E_,{S SUPPUED BY !NSTAL_R BK r SLOWER (SLOWER RELAY} SCHEM$_IC DIAGRAM _GEND SLOWER ..... bOW VOLTAGE SIZE 18 AWG _PE TEWiAW_'_ISTRANDED W_R[ - I05"C ..... LOW VOLTAGE SIZE 18/2 AWG POWER UMFED C_RCUIT CAB_ - 75-1...

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VII. System Start-Up Ao Uo Co Do Safe operation and other performance criteria were met with gas manifold and control assembly provided on boiler when boiler underwent tests specified in America17 NatiolTal StalTdardfor Gas-Fired Lou,- Pressure Steam...

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FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may r causing property damage, personal injury, or loss of life. A. This appliance is equipped with an ignition device which automatic...

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H. Operating Instructions 1. 2. See Figure 13 to place boiler in operation. Electronic Ignition Modules with LED indicators. Table 7 cross-references the ignition module terlninal designations to the ignition terminal numbers in the wiring ladder dia...

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Table 9: Green LED Status Codes Green LED Flash Code Indicates Next System Action Recommended Service Action (X + y)a OFF No "Call for Heat" N/A None Flash Fast Startup - Flame sense N/A None calibration Heartbeat Normal operation N/A None ...

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Honeywell Electronic Ignition Troubleshooting Guide [ P_ GASS_Y OFF_ "PJR_?HER_'_TAT (_O_3TO "_ FOR HFJ_T,_ NOTE:_t FORHEAr 24 VACSUP_Y IS _ TO _ 24V _Mr_ _ _E _ 26 \ YES "CALLFORHEAT* _ i Y£S Figure 15: Troubleshooting Guide ...

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Io Jo Sequence of Operation. See Figure 16. If boiler fails to operate properly, see Troubleshooting Guides in Service Section. Check pilot burner flame. See Figure 17. Flame should be steady, medium hard blue enveloping 3/8 to 1/2 inch of sensing pr...

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O. P. 3. Main burners and pilot burner will extinguish and blower stop when water level drops below low water cut-offprobe. Verify limit, thermostat or other controls have not shut off boiler. 4. Adjust thermostat to lowest setting. Refill boiler. Ch...

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VIII, Service This boiler uses flammable gas, high voltage electricity, moving parts, and very hot water under high pressure. Assure that all gas and electric power supplies are off and that the water temperature is cool before attempting any disasse...

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Eo 2. Terminal and wall thimble (if used) must be weathertight. 3. Pipe must be full round shape, and show no damage from impact or excessive temperature. 4. Pipe must be supported at lninilnuln five (5) foot intervals and must not sag. 5. All vent j...

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b. Sparkgapshouldbe1/8inchforoptimum performance. 3. Toreplacecompletepilotassembly. a. Removetwomachinescrewsholdingpilot burnertopilotbracket. b. Disconnectpilotrobing. c. Disconnectallotherleadstopilot. d. Selectpilotassemblywithidenticalmodel num...

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Io Jo Lubrication. There are no parts requiring lubrication by service technician or owner. Circulator bearings are water lubricated. Blower motor bearings are factory sealed. Procedure for measuring fan inlet pressure. See Figure 21. PF!ESSURE SWTO ...

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THIS PAGE LEFT INTENTIONALLY BLANK 33 ...

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START HERE TURN THERMOSTAT (CON_OLLER) TO CALL FOR HEA_ I CIRCULATOR NO DOES CIRCULATOR ENERGIZE? YES AT TERMINAL 'NC' ON DOES BLOWER ENERGIZE? PRESSURE SWITCH YES !YES IYEs I CHECK FOR 24- VOLTS I BOTH SIDES OF BLOWER | RELAYCO!L ] I YES :...

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I CHECK FOR 24 VOLTS t .................................................. AT THERMOSTAT TERMINAL "PC' ON L814,8E COMBiNATiON CONTROL I.° YES NO | REPLACE_14-8E I | COMBINATION CONTROL I DETERMINE CAUSE OF | POWER FAILURE AND I CORRECT CAUf...

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IX. Repair Parts All PVCG TM Series Repair Parts may be ordered through New Yorker Boiler Co., Inc., or its authorized distributors. Should you require assistance in locating a New Yorker distributor in your area, or have questions regarding the avai...

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Description Pilot Assembly, Natural Gas, Honeywell Q348A1002 Pilot Assembly, LP Gas, Honeywell Q348A1010 Pilot Tubing, 1/4" OD x 40" Gas Valve, 1/2 x 1/2, Natural Gas, Honeywell VR8204C3007 Gas Valve, 1/2 x 1/2, LP/Propane, Honeywell VR8204...

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X. Low Water Cut Off (LWCO) on Hot Water Boilers When A low water cutoff is required to protect a hot water boiler when any connected heat distributor (radiation) is installed below the top of the hot water boiler (i.e. baseboard on the same floor le...

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DATE SERVICE RECORD SERVICE PERFORMED 39 ...

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NEW YORKER BOILER CO., INC. " imite tarranties For Residential Cast Iron and Steel Water Boilers By this Warranty Statement New Yorker Boiler Co., Inc. ("New Yorker"), issues limited warranties subject to the terms and conditions st...