Pentair Fleck 2850s Service Manual

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Summary of Contents:

[Page 1] Pentair Fleck 2850s

Fleck 2850s Service Manual 42319 Rev D MY10 TABLE OF CONTENTS JOB SPECIFICATION SHEET ...............................................1 INSTALLATION ......................................................................2 START-UP INSTRUCTIONS .....

[Page 2] Pentair Fleck 2850s

INSTALLATION WaterPressure A minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively. ElectricalFacilities An uninterrupted alternating current (A/C) supply is required. Note: Other voltag...

[Page 3] Pentair Fleck 2850s

3200TIMERSETTINGPROCEDURE HowToSetDaysOnWhichWaterConditionerIsTo Regenerate(Figure2) Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by...

[Page 4] Pentair Fleck 2850s

3210TIMERSETTINGPROCEDURE TypicalProgrammingProcedure Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear (Figur...

[Page 5] Pentair Fleck 2850s

3200,3210,3220,3230REGENERATION CYCLESETTINGPROCEDURE HowToSetTheRegenerationCycleProgram The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or prog...

[Page 6] Pentair Fleck 2850s

61502-3200 Rev A ItemNo. QTY PartNo. Description 1 ................1 ....... 13870 ................Housing, Timer, 3200 2 ................1 ....... 14265 ................Clip, Sping 3 ................3 ....... 14087 ................

[Page 7] Pentair Fleck 2850s

3210 METER DELAYED TIMER ASSEMBLY 36 ItemNo. QTY PartNo. Description 1 ................1 ....... 13870 ................Housing, Timer, 3200 2 ................1 ....... 13802 ................Gear, Cycle Actuator 3 ..................

[Page 8] Pentair Fleck 2850s

3220 METER IMMEDIATE TIMER ASSEMBLY BR61502-3220 Rev B 3 1 6 28 29 27 30 5 4 5 8 7 2 9 36 35 34 12 16 15 4 14 13 11 26 23 20 25 24 21 22 19 18 17 1 10 32 31 21 33 23 23 ItemNo. QTY PartNo. Description 1 ................1 ....... 138...

[Page 9] Pentair Fleck 2850s

3230 REMOTE START TIMER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 8 8 3 3 24 24 24 23 21 25 26 27 22 61502-3230R REV A ItemNo. QTY PartNo. Description 1 ................1 ....... 13870 ................Housing, Timer ...

[Page 10] Pentair Fleck 2850s

CONTROLVALVEASSEMBLY 61500-2850s Rev C ItemNo. QTY PartNo. Description 1 ................1 ....... 42176-01 ...........Valve Body, 2850s, Machd 2 ................1 ....... 13008 ................Retainer, End Plug Seal 3 ......

[Page 11] Pentair Fleck 2850s

POWERHEAD ASSEMBLY 61501-2850s Rev E ItemNo. QTY PartNo. Description 1 ................1 ....... 18697-15 ...........Back Plate, Hinged 2 ................1 ....... 11839 ................Power Cord, 12’ US, Flat, 120V 2A ..........

[Page 12] Pentair Fleck 2850s

MANUALDRIVEASSEMBLY ItemNo. QTY PartNo. Description 1 ................1 ....... 12593 ................Backplate, Manual 2 ................1 ....... 42186 ................Bracket, 2850s, manual 3 ................1 ....... 1...

[Page 13] Pentair Fleck 2850s

1600 BRINE SYSTEM ASSEMBLY ItemNo. QTY PartNo. Description 1 ................1 ....... 14805 ................Gasket, Injector Body, 1600/1700 2 ................1 ....... 11893 ................Cap, Injector, SS 3 ................1...

[Page 14] Pentair Fleck 2850s

1650 BRINE SYSTEM ASSEMBLY 60011 Rev D ItemNo. QTY PartNo. Description 60011BrineValveAssembly,IncludesItems3-15 (LessBLFC60010-) 1 ................1 ....... 10328 ................Elbow, 90 1/4 NPT x 3/8 ...

[Page 15] Pentair Fleck 2850s

1700 BRINE SYSTEM ASSEMBLY 61500-2850s Rev C ItemNo. QTY PartNo. Description 1 ................1 ....... 14805 ................Gasket, Injector Body, 1600/1700 2 ................1 ....... 17777 ................Body, Injector, 1700 ...

[Page 16] Pentair Fleck 2850s

ItemNo. QTY PartNo. Description 1 ................1 ....... 41202 ................Brine Valve, 1700, Plastic, Top 2 ................1 ....... 14785-01 ...........Retainer, Flow Control 3 ................1 ....... 14811 .............

[Page 17] Pentair Fleck 2850s

1600SERVICEVALVEOPERATOR ASSEMBLY ItemNo. QTY PartNo. Description 1 ................1 ....... 11749 ................Guide, Brine Valve Stem 2 ................1 ....... 10250 ................Ring, Retaining 3 ............

[Page 18] Pentair Fleck 2850s

1" METER ASSEMBLY ItemNo. QTY PartNo. Description 1 ................1 ....... 14959 ................Body, Meter, 2750 2 ................1 ....... 13882 ................Post, Meter Impeller 3 ................1 ....... 13509 ....

[Page 19] Pentair Fleck 2850s

1-1/2"METERASSEMBLY ItemNo. QTY PartNo. Description 1 ................1 ....... 17569 ................Body, Meter, 2850/9500 2 ................1 ....... 13882 ................Post, Meter Impeller 3 ................1...

[Page 20] Pentair Fleck 2850s

SAFETYBRINEVALVE2300 ItemNo. QTY PartNo. Description 1 ................1 ....... 60027-FFA ........Safety Brine Valve Body, 2300 Fitting Facing Arm ........ 60027-FFS ........Safety Brine Valve Body Fitting Facing Stu...

[Page 21] Pentair Fleck 2850s

2310SAFETYBRINEVALVE ItemNo. QTY PartNo. Description 1 ................1 ....... 60014 ................Safety Brine Valve Assy, 2310 2 ................1 ....... 60068-30 ...........Float Assy, 2310, w/30-Inch Rod .......

[Page 22] Pentair Fleck 2850s

2350SAFETYBRINEVALVE ItemNo. QTY PartNo. Description 1 ................1 ....... 60038 ................Safety Brine Valve, 2350 1A .............1 ....... 61024 ................Actuator Assy, 2350 Brine 2 ...................

[Page 23] Pentair Fleck 2850s

Problem Cause Correction Water conditioner fails to regenerate. Electrical service to unit has been interrupted Assure permanent electrical service (check fuse, plug, pull chain, or switch) Timer is defective. Replace timer. Power failure. Rese...

[Page 24] Pentair Fleck 2850s

GENERALSERVICEHINTSFORMETER CONTROL Problem:Softenerdelivershardwater Reason: Reserve capacity has been exceeded. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve. Reason: P...

[Page 25] Pentair Fleck 2850s

WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Hard water enters unit at valve inlet and ows down through the mineral in the mineral tank. Conditioned water enters center tube through the bottom distributor, then ows up through the cent...

[Page 26] Pentair Fleck 2850s

FLOW DATA & INJECTOR DRAW RATES - DOWNFLOW 1600 Series Injector Slow Rinse Rates 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.20 2.40 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure - psi mpg - etaR wolF # 2 # 3 # 4 1600 seri...

[Page 27] Pentair Fleck 2850s

DIMENSIONAL DRAWING Fleck 2850s MY10 • 27 ...

[Page 28] Pentair Fleck 2850s

SYSTEM #4 TypicalSingleTankInstallationwithOptional Meter SYSTEM #5 INTERLOCK TypicalTwinTankInstallationwithOptional MeterInterlockandNoHardWaterBypass 28 • MY10 Fleck 2850s ...

[Page 29] Pentair Fleck 2850s

SYSTEM #6 TwinSeriesRegenerationInstallationwitha Remote Meter SYSTEM #7 TwinAlternatorInstallationwithaRemoteMeter Fleck 2850s MY10 • 29 ...

[Page 30] Pentair Fleck 2850s

SYSTEM #4 WIRING SingleValveRegenerationImmediateand DelayedValveWiring 19201 Rev C 30 • MY10 Fleck 2850s ...

[Page 31] Pentair Fleck 2850s

SYSTEM #4 WIRING continued WithRemoteStarterValveWiring 13768 Rev G Fleck 2850s MY10 • 31 ...

[Page 32] Pentair Fleck 2850s

SYSTEM #5 WIRING InterlockedRegenerationValveWiring 40502-01 Rev C 40502-02 Rev C 32 • MY10 Fleck 2850s ...

[Page 33] Pentair Fleck 2850s

SYSTEM #6 WIRING SeriesRegenerationValveWiring 13632-01 Rev L 13632-02 Rev L Fleck 2850s MY10 • 33 ...

[Page 34] Pentair Fleck 2850s

SYSTEM #7 WIRING AlternatingRegeneration230V/3-WaySolenoid OutputValveWiring 19138-02 Rev E 19138-01 Rev E 34 • MY10 Fleck 2850s ...

[Page 35] Pentair Fleck 2850s

SYSTEM #7 WIRING continued AlternatingRegeneration24V/120V/3-Way SolenoidOutputValveWiring 17727-01 Rev E 17727-02 Rev E Fleck 2850s MY10 • 35 ...

[Page 36] Pentair Fleck 2850s

SERVICEASSEMBLIES 24HourGearAssemblies 19205..........................Gear Assy, 24 Hour, Silver, 5600, 12 A.M. 60519-02 ....................Gear Assy, 3200 24 Hour 2 Times/Day, w/Silver Label 60519-03 ....................Gear Assy, 320...

[Page 37] Pentair Fleck 2850s

SERVICEASSEMBLIEScont inued SafetyBrineValves 60014..........................Safety Brine Valve Assy, 2310 60038..........................Safety Brine Valve, 2350 60027-FFA ..................Safety Brine Valve Body, 2300 Fitting Facing A...

[Page 38] Pentair Fleck 2850s

38 • MY10 Fleck 2850s ...

[Page 39] Pentair Fleck 2850s

Fleck 2850s MY10 • 39 ...

[Page 40] Pentair Fleck 2850s

© 2010 Pentair Residential Filtration, LLC 42319 Rev D MY10 ...