Inform PDSP31010 Installation And Operating Manual

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288717215 KULL.KILAV.PDSP 10-120KVA A4 ING. INF511-Y01-U727-1-00 I I N N S S T T A A L L L L A A T T I I O O N N a a n n d d O O P P E E R R A A T T I I N N G G M M A A N N U U A A L L PYRAMID DSP SERI...

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II Important Notices! Thank you for choosing Inform UPS Systems. This manual contains important information about technical properties, installation, comissioning of the UPS and contains safety information for users and ...

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III Description of the Symbols Used in the Manual Description of the Abbreviations Used in the Guide UPS: Uninterruptible Power System EPO: Emergency Power Off RS232: Serial Communication Protocol SNMP: Simple Network Management ...

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IV INDEX 1. WARRANTY ......................................................................................................................................... 1 1.1. Terms of Warranty .........................................................

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V 7.3. Decommissioning ...................................................................................................................... 38 7.4. Manual (Maintenance) Bypass Commissioning Instructions .....................................

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1 1. WARRANTY 1.1. Terms of Warranty  Warranty period begins from the date of commissioning of the UPS by Inform or authorized Inform distributor technical personnel.  The UPS including all the internal parts is...

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2 2. SAFETY 2.1. Important Notice for UPS  The equipment may only be installed and commissioned by authorized technical personnel.  This manual contains important instructions that you should follow during install...

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3 2.2. Important Notice for Battery  The batteries may only be installed and commissioned by authorized technical personnel.  Make sure that the battery qty is proper for the unit and they are same type and capaci...

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4 3. REQUIREMENT 3.1. Transportation 3.2. Placement This product meets the safety requirements for devices to be operated in restricted access locations according to EN 62040-1 safety standard, which states that the owner should g...

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5 3.3. Storage Please store the UPS in an environment where the temperature is between –25 C +55 C, no receipt of direct sunlight, far from the heating, in a dry place. Environmental humidity must be between 0% 95...

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6 POWER INPUT CIRCUIT BREAKER OUTPUT CIRCUIT BREAKER BATTERY FAST FUSE INPUT BYPASS BATTERY NEUTRAL LEAKAGE PROTECTION** 10 kVA (3Ph- 1ph) 20 A 20 A 25 A 6 mm 2 6 mm 2 6 mm 2 10 mm 2 300 mA ...

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7 4. UNPACKING AND INSTALLATION OF UPS Check if the following are provided with the equipment  UPS  User Manual  Test Report  Key of the cabin door  Battery fuses (three pieces) ( @ some powers ) 4.1. Un...

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8 4.2. Installation Procedures 4.2.1. Power Connections The power screw terminals are located on the lower front side of the UPS. Terminal details are shown separately in the below figures. Refer to th...

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9 Layout of the connection terminals and boards are shown below: A1: Communication interface board A2: Parallel connection board (optional) F1: Input circuit breaker F2: Output circuit breaker F3: Manual by-pass cir...

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10 10-15-20-30kVA Terminal Connections * Separate Bypass Terminal ( Bypass L1, L2, L3, N ) version is optional. ** For 3Phase Input - 1Phase Output UPS; Output L1-N Terminals are used. ...

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11 40-60kVA Terminal Connections * Separate Bypass Terminal ( Bypass L1, L2, L3, N ) version is optional. ** For 3Phase Input - 1Phase Output UPS; Output L1-N Terminals are used. ...

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12 80kVA Terminal Connections * Separate Bypass Terminal ( Bypass L1, L2, L3, N ) version is optional. ...

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13 100kVA Terminal Connections * Separate Bypass Terminal ( Bypass L1, L2, L3, N ) version is optional. ...

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14 120kVA Terminal Connections * Separate Bypass Terminal ( Bypass L1, L2, L3, N ) version is optional. ...

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15 Connections shall be made in the following order; 4.2.1.1. Protective Earth (PE) Connection Input protective earth connection terminal PE of the UPS shall be connected to ground with a low impedance connection. PE terminals of ...

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16 4.2.1.3. Bypass Input Connection Please add four-pole (4-pole) circuit breaker (equivalent UPS Bypass breaker) to distribution panel where UPS is to be connected. Connect the phase cables to Bypass L1-L2-L3 terminals, the neutra...

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17 4.2.1.5. Output Connection Please add four-pole (4-pole) circuit breaker (equivalent to UPS output breaker) to distribution panel where the loads are to be connected. Connect the phase cable to Output L1-L2-L3 terminal...

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18 4.2.2 Communication Interface Connection Connectivity cards allow the UPS to communicate in a variety of networking environment and with different type of devices. A. FACTORY DEFAULT: Standard Interface Card on UPS B. O...

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19 4.2.2.1. Serial Communication (RS232) UPS is equipped with Serial Communication as standard. RS232: DSUB-9 male connector with the following pin layout shall be used on the UPS side of the connection cable. RS232 ca...

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20 If Serial Communication cable is needed, it can be produced according to the pin configuration described as below; Cable Schema of Serial Communication 4.2.2.2. RS485 Interface 3PIN Terminal Connection point is us...

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21 4.2.2.3. Internal SNMP Communication Internal SNMP can be installed into SNMP slot placed at the front rear of UPS. As soon as SNMP installed, RS232 port would be disabled. Internal SNMP has the same logic with Externa...

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22 4.2.2.6. Dry Contacts (Optional Hardware) Free contact relay connection cables shall have a cross-section of 1.5 mm 2 . Maximum allowed resistive contact currents for several voltages are given on the table below: Applied vo...

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23 5. MODES OF OPERATION Uninterruptible Power Supplies (UPS) have an important function in the protection of the critical and sensitive loads from the irregular mains electricity conditions and they are used to suppl...

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24 When UPS has no separate bypass mains input, bypass line is also fed from the mains input. Thus, if such a device is in question, mains input shall be comprehended when the bypass mains input is referred in the following section...

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25 Operation mode depends on the priority, inverter, rectifier and bypass preferences made by the user and mains, separate by-pass mains and battery voltages. Priority and inverter, rectifier and bypass preferences can...

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26 5.2. Normal Operation Energy is drawn from the mains input. Loads are fed via the rectifier and the inverter. The AC voltage at the input is converted to a DC voltage by the rectifier. The inverter converts this DC ...

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27 Overload Behaviour While operating in normal or battery mode, the UPS can feed overloads for a limited duration which is given in the “technical specifications” section. After that duration, UPS automati...

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28 5.4. Manual Bypass Operation Manual Bypass enables the user to isolate the electronic circuitry of the UPS from the mains and the load without interrupting the load operation by connecting the loads directly to the b...

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29 6. FRONT PANEL 6.1. Front Panel The front panel located on the upper part of the UPS informs the user about operating status, alarm conditions and measurements. It also provides access to controls and con...

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30 6.1.2. Mimic Panel Mimic panel is a diagram, which shows the path of energy flow in the UPS by means of several LED’s. Definitions of LED states are shown below: LED's ID COLOR DEFINITION STATE L...

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31 6.1.3. Liquid Crystal Display (LCD) and User Menu LCD provides detailed information about device status, alarms and measurements. It also enables the operator to manage the UPS. All information, commands and configuration p...

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32 Alarm codes and names can be seen by entering the ALR submenu. CODE NAME DEFINITION A01 BYP BADSHAPE Bypass mains voltage is different than the inverter reference signal (e.g. its frequency is beyond synchronization limit...

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33 A38 VDC NOT OK DC bus voltage is out of its normal range A39 T-AMP HIGH Ambient temperature exceeds its upper limit A40 GENSET ON Generator friendly operation is activated A41 EMG STOP ON Emergency stop is activ...

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34 EXTRA COMMANDS SUBMENU RECTFR = ENBLD/DSBLD Enable or disable operation of the rectifier block Push ENTER to switch between ENBLD and DSBLD = BLCKD* 2 Can be seen only when the rectifier is blocked Push ENTER to remove...

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35 EVENTS (xxx) SUB MENU YYY : AAAAAAAAAAAA “YYY” Shows order number of event and “AAAAA-A” shows event description. (For events descriptions see ALARM DEFINITIONS on page 17). Events stored in eeprom using FIFO method. Orde...

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36 7. OPERATING PROCEDURES 7.1. Preparations At some powers of PDSP UPS, fuse breaker is present on the UPS. On these powers, UPS is shipped with 3pcs battery fast fuses in a plastic package attached to the UPS. Separate the package...

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37 7.2. Commissioning After all connections and settings have been done, UPS can be started-up. 7.2.1. Start-Up UPS with Internal Battery 1. Put the battery fast fuses into the battery circuit breaker (F5). (on the fuse bre...

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38 7.2.2. Start-Up UPS with External Battery 1. Put the battery fast fuses into the battery circuit breaker (F5). (on the fuse breaker models) Do not close the circuit breaker yet! 2. Switch the input circuit breaker on the distributi...

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39 The loads will be continued to be supplied directly from the mains. 7.5. Manual (Maintenance) Bypass Decommissioning Instructions In order to transfer the loads from Manual Bypass to UPS without interruption, do the ...

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40 7.6. Emergency Power Off (EPO) If Remote Control is needed to be done for EPO then a button / locked button can be used like shown in the below figure. 7.7. Connect...

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41 8. OPERATING PROCEDURES FOR PARALLEL SYSTEMS 8.1. Introduction Pyramid DSP UPS Systems are designed according to high MTBF figures with increased reliability but in case of necessity, a second ( or more ) Pyrami...

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42 III. The Communication of parallel systems is made through CANBUS. Before starting up the UPS’s, make the connection of communication cables between UPS’s as per below diagram: (COMMUNICATION CABLE CONNECTION BETWEEN P...

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43 In case this communication cable is removed or damaged during parallel operation and the communication is lost then the slave ups which can not communicate with the master ups shall disenergize its output...

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44 VIII. After defining the UPS number and N value from the Configuration Menu, switch off the UPS and similarly configure the other parallel UPS’s in the system. Followingly switch off each ups again. Each ups number should be differe...

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45 8.3. Procedure for Transferring to Static Bypass In case it is required to transfer the system to Static Bypass, then this process can be made from the LCD panel of any ups in the parallel system. In case static Bypass is activat...

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46 9. MAINTENANCE Maintenance includes fully control of all the electronic and mechanical components in UPS. And they needed to be replaced after their lifetime is over. Systematic maintenance ensures to improve U...

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47 9.2. Battery Fuses Switch the battery circuit breaker to “I” position before seeing “Online Mode” message on the LCD may cause battery fuses to blow out. Battery fuses should only be replaced with the same rating or equ...

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48 10. TROUBLESHOOTING This section gives information about the procedures which shall be performed in case of abnormal operation. If you fail to fix the problem consult authorized technical service with the following info...

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49 Alarm Possible Cause Action OUT OVLD alarm is present Rms current drawn from any of the output lines exceeds its nominal value Check if there is an overload and remove the excessive load. If the total power drawn by the l...

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50 Alarm Possible Cause Action VDC NOK alarm is present Any of the DC bus voltages approaches its lower or upper limits May mean that the batteries have approached to their lower voltage limit and are almost empty. Charge th...

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51 Appendix-1: Technical Specifications Apparent power [kVA] 10 15 20 30 40 60 80 100 120 MODELS Apparent Power [kVA] 10 15 20 30 40 60 80 100 120 ENVIRONMENTAL Storage Temperature Range [°C...

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52 Free Running Frequency [Hz] ± % 0.01 Voltage THD @ Rated Linear Load <%3 Nominal Apparent Power [kVA] 10 15 20 30 40 60 80 100 120 Maximum Load P. F. 0.8 Nominal active power [kW] 8 12 1...

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53 Voltage Range (Line- Neutral) [V]*(1) 220 V /230V /240V ±%10 Frequency Range [Hz] *(1) 47-53 Nominal Apparent Power [kVA] 10 15 20 30 40 60 80 100 120 Nominal Current [A] 15 23 30 45 61 91 ...

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54 COMMUNICATIONS OPTINAL Free contact communication (AC failure, battery under voltage, bypass and output failure) Serial communications (RS232, RS 485) Two digital inputs for remote shut down of the UPS and generator operation fee...

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55 Appendix-2: Description of UPS and Block Diagram There are three operation modes, which differ in the path of the energy flow. UPS block diagrams and the energy flow path in each operation mode is shown below: Separate Bypass version...