ION F-20 Series User Manual

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I CONTENTS Preface .............................................................................................................................................................................................. 1 Safety .......................

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1 Preface Thank you for purchasing the ION F20 series 3 Phase UPS solution. Our equipment complies with the European Community directives for professional equipment and is authorized to use the CE marking. The purpose of this...

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2 Safety  Important Rules (1) Please follow these UPS operating instructions to ensure safe and proper operation. (2) When the UPS is being moved or operated, please ensure that the machine is standing vertically. Do not shake or t...

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3 ○ 1 Input Switch ○ 5 Inverter ○ 2 Bypass Switch ○ 6 Static Switch ○ 3 Manual Bypass Switch ○ 7 Charger/Booster ○ 4 IGBT Rectifier ○ 8 Output Switch ...

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4 1-2 UPS Outlook View  ION F20 10-40kW Front View ○ 1 Control panel with colorful LCD touch screen ○ 3 Ventilation grille ○ 2 Handle with lock ○ 4 Wheels for handling ○ 1 ○ 2 �...

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5  ION F20 10-40kW Right Side View ○ 1 Through hole for the optional parallel communication cable ○ 1 ...

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6  ION F20 10-40kW Interval View ○ 11 Mains Input Switch ○ 14 Output Switch ○ 12 Bypass Input Switch ○ 15 Fuses for Control Power ○ 13 Manual Bypass Switch ○ 16 Battery Tray (Option) �...

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7  ION F20 10-20kW Rear View ○ 1 X40: Bypass Input Connections Terminal (R, S,T , N) ○ 4 X20: External Battery Connections Terminal (B+,N,B-) ○ 2 X10: Mains Input Connections Terminal (R, S, T, N) ○ 5 Groun...

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8  ION F20 30-40kW Rear View ○ 1 X40: Bypass Input Connections Terminal (R, S, T, N) ○ 4 X20: External Battery Connections Terminal (B+,N,B-) ○ 2 X10: Mains Input Connections Terminal (R, S,T , N) ○ 5 Grou...

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9  ION F20 60kW Front View ...

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10  ION F20 60kW Left Side View ○ 1 Through hole for parallel communication cable ○ 1 ○ 1 Wheel Type Stationary Type (Without Wheel) ...

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11  ION 60kW Internal View ○ 11 Mains Input Switch ○ 16 X20: External Battery Connections Terminal(B+,N,B-) ○ 12 Output Switch ○ 17 X10: Mains Input Connections Terminal (R, S,T , N) ○ 13 Bypass Input Sw...

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12  Rear Side of Front Door View ○ 1 USB Port for Setting Software ○ 4 Output &Input Contacts ○ 2 SD Card Slot ○ 5 RS-232 Port for Setting Software ○ 3 External Battery Temperature Connector ○ 6...

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13 2. Installation and Wiring 2-1 Storage and Installation Environment  Storage Environment  Temperature -20℃~70℃  Relative Humidity ≦95%  Installation Environment A proper installation environment not o...

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14 2-2 Unpacking, Removing and Fixing UPS This section describes the unpacking and removing processes for wheel type.  Remove the packing materials and cut straps. Remove the cardboard box. 10-40kW ...

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15 10-40kW 60kW ...

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16  Raising 2 wheel brakes or expansion foots for remove the UPS from the pallet. 10-40kW 60kW Expansion Foot Wheel Brake ...

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17  Block the wheels breaks or adjust the expansion foots to fix the UPS. 10-40kW 60kW  Floor Fixing for 10-40kW It is possible to reuse the fastening rail kits to fix the UPS to the floor. Expansion Foot Wheel Brak...

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18 ...

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19  Floor Fixing for 60kW Stationary Type(Without Wheel) ...

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20  Floor Fixing for 60kW Wheel Type It is possible to reuse the fastening rail kits to fix the UPS to the floor. ...

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21 2-3 General Requirement for Ventilation and Maintenance During installation ensure that the following conditions are met.  Keep at least 1000 mm of free space in front of the UPS for air flow and future maintenance purposes.  ...

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22 2-4 Power Cables Connections  Power Cable Sizing The drawing below shows the positions of power terminals. 10-20kW Power Terminal Positions 30-40kW Power Terminal Positions 60kW Power Terminal Positions PE (Grou...

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23 • Maximum Current Input/Output Voltage Output Power Maximum Input Current (1) Max. Output/Bypass Input Current (2) Max. Battery Discharge Current (3) 380 V 10kVA/10KW 19 A 15 A 35 A 20kVA/20KW 38 A 30...

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24 • Recommended Circuit Breaker Size Input/Output Voltage Output Power Mains Input (1) Output/Bypass Input (1) 380 V 10kVA/10KW 30 A 25 A 20kVA/20KW 65 A 50 A 30kVA/30KW 95 A 80 A 40kVA/40KW 125 A 105 ...

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25  Electrical System Connections • UPS with single Input Load 3P+N • UPS with single input and isolation transformer Load 3P 3P+N • UPS with dual inputs Load 3P+N 3P+N ...

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26 • UPS with dual inputs and isolation transformer Load 3P 3P+N 3P 3P+N Load 3P+N 3P 3P+N Load 3P 3P+N 3P+N Note : You have to install an isolation transformer on one of the inputs if the two power system are different. ...

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27 • UPS in parallel, use separate battery Load 3P+N • UPS in parallel, use common battery Load 3P+N ...

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28 • UPS in parallel with output transformer Please do not use separate output transformer for each UPS. A common output transformer is recommended. Load 3P+N Load 3P+N ...

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29 • Converter Mode Please do not connect the bypass input. Load 3P+N Load 3P+N Note : Up to 6 units can be operated in parallel for Converter Mode operation and common battery function is available. ...

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30 2-5 Communication Cables Connections 10-40kW 60kW  Paral-1& Paral-2--parallel communication port Parallel communication cables are required to connect UPS each other when UPSs operation in parallel. Please refer t...

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31  EPO-- Emergence Power Off This EPO contact allows you to turn off the UPS in an emergency. Shorting these contact to turns off the UPS immediately.  Backfeed Trip The UPS provide a backfeed protection contact to trip the ex...

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32 This port is available for change the setting of UPS by setting software.  Batt. Temp.--External battery temperature connector Connect to external battery temperature sensor. Please refer to section 5-4.  SW2 When Relay c...

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33  RS-232 Pin Assignment: 1 2 3 4 5 6 7 8 9 Baud Rate 57600bps Data Length 8 bits Stop Bit 1 bit Parity None This port is available for change the setting of UPS by setting software. 2  TX (OUT) 3  RX...

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34 2-6 UPS Parallel Connections The UPS can be operated in parallel for extend the capacity and enhances system reliability.  Up to 6 UPS units can be operating in parallel.  The size and length of the input and output cables mus...

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35  Recommended 1+1 parallel system configuration ...

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36 Mains Load Mains Bypass Load 1+1 parallel, Single Input 1+1 parallel, Dual Input  Recommended N+1 parallel for single input system configuration Parallel Communication Cables ...

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37 Up to 6 UPS Units Load Mains External Manual Bypass Switch  Recommended N+1 parallel for dual input system configuration Parallel Communication Cables ...

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38 Up to 6 UPS Units Load Mains External Manual Bypass Switch Bypass Parallel Communication Cables ...

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39 3. Operation Descriptions 3-1 Operating Mode The UPS provide the following operating modes: (1) Normal Mode(Online Mode): In Normal mode, grid power is passed through Rectifier then used to charge the battery and provide power...

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40 3-2 Online Operations An online UPS provides stable power that is not affected by an unstable main power supply (ex. grid power). Through the online UPS, grid power can provide a clean, noise-free power supply environment. The online ...

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41 3-4 Operation Processes 3-4-1 Normal Mode Start-up (1) Close UPS Mains Input and Bypass Input Switches. (2) Select →Command→Operation→Normal mode on LCD display. The UPS will be started and supply output voltage. (3)...

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42 4. Control Panel Operation and Function Description Each UPS is equipped with a LCD touch panel to provide the user with a simple and intuitive user interface that is easy to learn. The touch panel offers a combination of graphics and...

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43 4-2 Menu Click to enter to Menu screen as shown in above picture. Slide the screen to switch to other menu page and click the menu icon to enter to the desire function. Click to hide/show the sub-menu. The ...

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44 All menus ‘functions are showing in below table. Menu Sub-Menu Functions Mimic Display Display the UPS status、alarm、operating mode and measurements. Please refer to section 4-3 for more detail. Command #1 Operation...

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45 Schedule Setting #1 To define the schedule for ECO mode. Battery Test Schedule #1 To define the schedule for battery test. Setting Language Select the display language Update Prog. Upgrade the software of LCD touch displa...

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46 4-3 Mimic Display 【A】is Rectifier、【B】is Static Switch and 【C】is Inverter. The fade pattern indicates this part isn’t activated. The blue pattern indicates this part is activated. The red pattern indicates this p...

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47 5. Options 5-1 Dry Contact Card This card provides six output dry contacts and six input contact. These contacts are programmable and user can change the definition for each contact. Please refer to Dry Contact Card manual for ...

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48 5-4 Temperature Sensor Measure the battery temperature. 5-5 DC Cold Start Kit This kit allows UPS start-up by the battery without mains input. 5-6 Parallel Communication Cable The par...

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49 6. Troubleshooting In the event of failure, the display area on the control panel will highlight the problem area in red. The "Alarm" symbol will also blink to warn that there is a problem with the UPS. Click to have a ...

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50 7. Technical Specification Model F20-10KW F20-20KW F20-30KW F20-40KW F20-60KW Capacity 10 kW 20 kW 30 kW 40 kW 60 kW Input Voltage 400V 3 Phase + N Voltage Tolerance ±20% @100% load -40% ~-20% @50%...

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51 Model F20-10KW F20-20KW F20-30KW F20-40KW F20-60KW HMI & Communication Display and MMI 4.3" Colorful LCD Touch Screen Built-in Communication Port RS-232, USB, EPO, Dry Contacts Optional Communication 2 Com...

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