Metos Culino 40S Installation And Operation Manual

[Page 1] Metos Culino 40S

CULINO KETTLE CULINO / CULINO COMBI DIRECT STEAM HEATED TYPE: 40S, 60S, 80S, 100S, 150S, 200S, 300S, 400S Accessories MIXER COOLING ATTACHMENT TIMER AUTOMATIC WATER FILLING Installation and Operation Manual S/N: 10911002080010 Valid from: 14.6.2012 ...

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[Page 3] Metos Culino 40S

15.6.2012 Rev. 1.7 Dear Customer, Congratulations on deciding to choose a Metos appliance for your kitchen activities. You made an excellent choice. We will do our be st to make you a satisfied Metos customer like thousands of customers we have arou...

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15.6.2012 Rev. 1.7 ...

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15.6.2012 Rev. 1. General .......................................................................................................... 1 1.1 Symbols used in the manual .................................................................................

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15.6.2012 Rev. 5.1.4 Unpacking the unit ............................................................................................... 33 5.1.5 Industrial safety during installation .................................................................

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15.6.2012 Rev. 1.7 General 1 1. General Carefully read the instructions in this manual as they contain important information re- garding proper, efficient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place ...

[Page 8] Metos Culino 40S

15.6.2012 Rev. 1.7 General 2 This manual covers the following Culino and Culino Combi kettles and all their options: • direct steam heated Culino kettles 40, 60, 80, 100, 150, 200, 300 and 400 litres • mixer (Culino Combi) • cooling attachment...

[Page 9] Metos Culino 40S

15.6.2012 Rev. 1.7 Safety 3 2. Safety 2.1 Safety features The kettle is built for 1,5 bar pressure, and the working pressure is 1,0 bar. The working height is 900 mm. The double steam jacket is isolated with a third casing jacket, throughout equipp...

[Page 10] Metos Culino 40S

15.6.2012 Rev. 1.7 Safety 4 2.3 Warnings Please take careful note of the following instructions and warnin gs. Further on in this manual, there are warnings which are to be noted in special operation situations. To pre- vent damage and accidents, p...

[Page 11] Metos Culino 40S

15.6.2012 Rev. 1.7 Functional description 5 3. Functional description 3.1 Operating principle The Culino kettle is heated with direct steam provided from the facility’s steam network. The steam jacket reaches the upper ed ge of the kettle. The co...

[Page 12] Metos Culino 40S

15.6.2012 Rev. 1.7 Functional description 6 3.2 Construction and control panel The main features of the Culino kettle are described in the following pictures. 1. safety block 2. safety lid 3. safety grid for opening 4. lid hinge 5. control panel 6. ...

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15.6.2012 Rev. 1.7 Functional description 7 1. fixing screw of lid 2. cover for lid opening 1. safety grid for lid opening 2. safety switch 1. one-arm faucet for cleaning hose 2. spout for kettle filling 1. emptying valve of kettle jacket ...

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15.6.2012 Rev. 1.7 Functional description 8 The control panel and its functions are described in the following picture. Please note that the function buttons for mixing, timer and automatic water filling are not in the control panel if the kettle is...

[Page 15] Metos Culino 40S

15.6.2012 Rev. 1.7 Operating instructions 9 4. Operating instructions 4.1 Before use Check the following points before using the kettle. 4.1.1 After the installation Check that • the kettle has been installed horizontally according to the installa...

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15.6.2012 Rev. 1.7 Operating instructions 10 5. Keep the temperature increasing and decreasing buttons ("+" button and "–" but- ton) simultaneously pressed until the display indicates 125°C and 1,5 bar. The safety valve should...

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15.6.2012 Rev. 1.7 Operating instructions 11 4.1.5 Yearly • It is advisable to have the unit checked once a year by qualified personnel. Preven- tive checking is the best guarantee for operational reliability and saves breakdown costs. Fill out th...

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15.6.2012 Rev. 1.7 Operating instructions 12 4.2 Operation 4.2.1 Cooking The cooking temperature can be set with one degree accuracy betw een 0...120°C. The temperature of the steam jacket of the kettle is always at least the same as the room tem- ...

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15.6.2012 Rev. 1.7 Operating instructions 13 Changing the set temperature 1. Press once either one of the temperature adjustment buttons. The digital display in- dicates the set temperature (for five seconds). 2. Choose the temperature by pressing t...

[Page 20] Metos Culino 40S

15.6.2012 Rev. 1.7 Operating instructions 14 4.2.3 Filling water into the kettle (Culino 40-400) Depending on the kettle version, the water supply fittings can consist of 1. a faucet (1) 2. a faucet (1) + a two-arm faucet with spray gun (2) 3. a spo...

[Page 21] Metos Culino 40S

15.6.2012 Rev. 1.7 Operating instructions 15 The mixing tool is equipped with 1-5 scrapers, depending on the size of the tool. Scrapers are not needed when preparing la rge quantities of mashed potatoes or when kneading dough. Use scrapers in all ot...

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15.6.2012 Rev. 1.7 Operating instructions 16 Then turn the handle aside. Make sure that the mixing tool is locked in its place by trying to lift/pull it out of its place by pulling at the mixer blade, for example. ...

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15.6.2012 Rev. 1.7 Operating instructions 17 Safety lid and safety grid for lid opening It is absolutely forbidden to use the mixer without the safety lid and the safety grid for lid opening (working safety regulations). The safety lid and the safet...

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15.6.2012 Rev. 1.7 Operating instructions 18 Closing the safety grid: 1. Lift the safety grid lightly upwards and turn it after that down over the kettle. 2. If necessary, switch the mixer on according to the instructions given below. Opening of the...

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15.6.2012 Rev. 1.7 Operating instructions 19 Operation of the pre-set mixing programs The automatic mixing programs are pre-set and can not be changed. The programs will start immediately when the desired button is pressed. You can at any time direc...

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15.6.2012 Rev. 1.7 Operating instructions 20 Mixing speeds The five indicator lights to the left of the buttons of pre-set programs indicate the pre-set mixing speeds. 1. mixing speed indicator light 2. mixing speed increasing button 3. mixing speed...

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15.6.2012 Rev. 1.7 Operating instructions 21 Description of pre-set mixing programs The purpose of use, different phases of the program and the mixing speeds are shown in the following table. Buzzer signal (not program 1): • Between the program ph...

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15.6.2012 Rev. 1.7 Operating instructions 22 4.2.5 Manual cooling C1 (optional) The cooling system is based on cold tap water which is circulating inside the steam jacket. Mixing and use of scrapers makes chilling more effective. The needed chilling...

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15.6.2012 Rev. 1.7 Operating instructions 23 1. 3-way valve in cooling position 6. Open the water tap by turning the handle of the one-arm faucet for the cleaning hose to the right and raise upwards. The digital display indicates that the cooling h...

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15.6.2012 Rev. 1.7 Operating instructions 24 4.2.6 Operation of the timer (optional) The timer allows you to start cooking at th e required time and set the cooking duration. After the set cooking time has elapsed, the temperature of the kettle is a...

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15.6.2012 Rev. 1.7 Operating instructions 25 Setting and changing the cooking time duration 1. Press the co oking time programming button for two seconds, the h ours start to blink on the display. 1. digital timer display 2. cooking time programming...

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15.6.2012 Rev. 1.7 Operating instructions 26 4.2.7 Automatic water filling (option) A desired amount of cold water can be dispensed to the kettle by the automatic water dis- penser in the following way: • water filling is manually kept on until th...

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15.6.2012 Rev. 1.7 Operating instructions 27 • The amount of water flown will stay on the display and the appliance reverts to the basic mode by pushing either the automatic flow on/off or MAN/RESET button. Interrupting the automatic filling of wa...

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15.6.2012 Rev. 1.7 Operating instructions 28 4.3 After use 4.3.1 Cleaning the kettle Use of a high pressure hose for clean ing of the kettle is forbidden. Cleaning the panel overlay with steam is prohibited! Note that it is not allowed to spray the ...

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15.6.2012 Rev. 1.7 Operating instructions 29 Using the different parts of the safety lid The safety lid consists of the following parts: the solid lid, the safety grid for the lid open- ing and the cover for the lid opening. All these parts can be w...

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15.6.2012 Rev. 1.7 Operating instructions 30 Fitting the parts of the lid 1. Put the solid lid over the kettle and put the lifting arm down so that the guide cone meets the hole on the arm. Also make sure that the smaller guide cone meets the counte...

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15.6.2012 Rev. 1.7 Operating instructions 31 4.3.3 Notes on service work Kettle/kettle group___________________________ Date of installation_________________________________ Checking the safety valve four times per year: Yearly maintenance: Descalin...

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15.6.2012 Rev. 1.7 Installation 32 5. Installation 5.1 Before installation Please observe the following instructions and warnings when planning and carrying out the transport and installation of the kettle in order to reduce the risk of damage, fail...

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15.6.2012 Rev. 1.7 Installation 33 5.1.3 Facilities The kettle can be used in a normal, air-conditioned professional kitchen. The room tem- perature of the installation place must not exceed +40°C and the relative humidity must be less than 80% (co...

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15.6.2012 Rev. 1.7 Installation 34 5.2.1 Installation on subsurface frames cast into the floor The optional subsurface installation frame is to be correctly positioned before casting. The frame should be installed in a horizontal position and fixed ...

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15.6.2012 Rev. 1.7 Installation 35 5.2.2 Installation on surface installation frames The optional installation frame is to be installed according to the installation drawing. If the floor is not even, it might be necessary to straighten the installa...

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15.6.2012 Rev. 1.7 Installation 36 5.3.1 Electrical connection Connections are to be done according to the installation drawing and the electric diagram. The kettle is equipped with a decoupling switch, which separates the kettle totally from the el...

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15.6.2012 Rev. 1.7 Installation 37 5.6 Adjusting the tilting Ensure that the kettle pillars are in a horizontal position. If not, adjust according to the in- stallation instructions. Ensure that the rim of the kettle also is horizontal. If not, adju...

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15.6.2012 Rev. 1.7 Installation 38 5.7 Testing the kettle Do the following measurements and checks before taking the kettle into use. 5.7.1 Cooking mode Before the kettle is switched on, the kettle jacket emptying valve must be closed. Do the follow...

[Page 45] Metos Culino 40S

15.6.2012 Rev. 1.7 Installation 39 5. Keep the temperature increasing and decreasing buttons ("+" button and "–" but- ton) pressed at the same time until the display indicates 125°C and 1,5 bar. The safety valve should now ope...

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15.6.2012 Rev. 1.7 Installation 40 5.8 Testing the mixer The basic conditions for the perfect function of the mixer are that the kettle is correctly fixed to the floor according to the installation instructions. The kettle and the kettle pillars mus...

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15.6.2012 Rev. 1.7 Installation 41 5.9 Combination of machines When the kettle is connected to a closed loop cooling system, a combination of machines as specified in the machinery directive is created for which, at commissioning, a signed declarati...

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15.6.2012 Rev. 1.7 Troubleshooting 42 6. Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle does not heat The timer function is activated if the kettle is equipped with a timer Switch off the timer function according to instructions ...

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15.6.2012 Rev. 1.7 Troubleshooting 43 When you contact the service personnel, give the following information for the unit in question: • what is the type and model of the unit • what is the serial number of the unit and the date the unit has be...

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15.6.2012 Rev. 1.7 Troubleshooting 44 ...

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15.6.2012 Rev. 1.7 Technical specifications 45 8. Technical specifications Installation drawing L00133 C3 Installation dimensions K02450 A3 Text L00134 B4 Steam supply recommendations 000030 A4 ...

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Installation drawing L00133 C3 ...

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Installation dimensions K02450 A3 ...

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Text L00134 B4 ...

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Steam supply recommendations 000030 A4 ...

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15.6.2012 Rev. 1.7 Technical specifications  Item Type Acces- sory Specification Overall dimensions incl. support pillar WxDxH 40,60 1047x730x900/1080 mm Overall dimensions incl. support pillar WxDxH 80,100 1154x785x900/1080 mm Overall dimensions...

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15.6.2012 Rev. 1.7 Technical specifications  S=DIRECT STEAM HEATED 40=40 l, 60=60 l, 80=80 l, 100=100 l, 150=150 l, 200=200 l, 300=300 l, 400=400 l M=MIXER, C1=MANUAL COOLING, C3=ICEBANK COOLING, AT=TIMER, AW=AUTOMATIC WATER FILLING, A...

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