Dremel 300 Series Instructional Safety Manual

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Summary of Contents:

[Page 1] Dremel 300

Instructional Safety Manual 300 Series High Speed Rotary Tool Form No. 2610925781 05/05 Robert Bosch Tool Corporation © 2004 All Rights Reserved 1-800-437-3635 http://www.dremel.com Dremel brand products are manufactured and sold by the Dremel Di...

[Page 2] Dremel 300

2 Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or batt...

[Page 3] Dremel 300

3 Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool. Power tool use and care Do not force the power tool. Use the cor- rect power tool for your application. The correct power tool will do the jo...

[Page 4] Dremel 300

4 SAFETY RULES FOR ROTARY TOOL (CONTINUED) sories. You may unexpectedly cause the tool to start leading to serious personal injury. Be aware of the switch location, when placing the tool down or when picking the tool up. You may accidentally activate...

[Page 5] Dremel 300

Do not allow familiarity gained from fre- quent use of your rotary tool to become commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury. Do not alter or misuse tool. Any alteration or modification is...

[Page 6] Dremel 300

65 GETTING TO KNOW YOUR ROTARY TOOL Shaft Lock Button On/Off Switch Collet Wrench Collet Nut Collet Brush Cover (one each side) Housing Cap Ventilation Openings Hanger Power Cord Unpacking & Checking Contents To avoid injury from unex- pected sta...

[Page 7] Dremel 300

7 SPECIFICATIONS General Specifications Voltage Rating . . . .110-120 V , 50-60 Hz Amperage Rating . . . . . . . . . . . . . . . .1.15 A No Load Speed . . . . . . . . . .N o 35,000/min Collet Capacity . . . .1/32", 1/16", 3/32",...

[Page 8] Dremel 300

8 IMPORTANT! Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. Symbol Name Designation/Explanation V Volts V...

[Page 9] Dremel 300

9 Always use the collet which matches the shank size of the accessory you plan to use. Do not force a larger diameter shank into a smaller collet. ASSEMBLY Always unplug rotary tool before changing accessories, changing collets, or servicing the too...

[Page 10] Dremel 300

10 OPERATION ASSEMBLY (CONTINUED) Learning To Use the Rotary Tool Getting the most out of your rotary tool is a matter of learning how to let the speed and the feel of the tool in your hands work for you. The first step in learn- ing to use the rota...

[Page 11] Dremel 300

11 OPERATION (CONTINUED) Operating Speeds To achieve the best results when working with different materials, set the variable speed control to suit the job. To select the right speed for the accessory in use, practice with scrap material first. NOTE:...

[Page 12] Dremel 300

12 SPEED SETTINGS Catalog Number 100, 121, 131 114, 124, 134, 144 190 118, 191, 192, 193, 194 116, 117, 125, 196 115 198 199 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood Wood Plastic Brass, etc. Stone 810 5 5 6 - - - 86 4 5 6 - - - 81...

[Page 13] Dremel 300

13 SPEED SETTINGS (CONTINUED) Catalog Number 516, 517, 518, 500 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood Wood Plastic Brass, etc. Stone 4-6 4-6 - 8 6 - - - 4-6 4-6 - 8 6 - - - Abrasive Points Catalog Number 903, 911, 921, 932,941,...

[Page 14] Dremel 300

15 MAINTENANCE Preventative maintenance performed by unautho- rized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recom- mend that all tool service be performed by a Dremel™ Service Facilit...

[Page 15] Dremel 300

14 Soft Hard Laminates Steel Aluminum, Shell Ceramic Glass Wood Wood Plastic Brass, etc. Stone -- - 8 8 888 -- - 6 6 666 -- - 8 8 -- - - - - 6-8 6-8 6-8 6-8 6-8 4 4 2-4 6 6 - - - -4 - 4 - - - - 44 2 4 - - - - 44 - 4 4 4 - - Catalog Number 461, 462, 4...

[Page 16] Dremel 300

16 4. Place the carbon brush and spring back into the tool, there is only one way the brush will fit back into the tool. 5. Replace the brush caps onto the tool by turning the cap in a clockwise direction. To tighten, use the wrench, but DO NOT OVER ...

[Page 17] Dremel 300

17 For availability of all accessories and attachments, refer your local hardware, hobby or home center. Or contact Dremel Consumer Service at: 1-800-437-3635 or at www.Dremel.com. Use only Dremel™, high-performance accessories. Other accessories a...

[Page 18] Dremel 300

18 Wire Brushes Never use wire brushes at speeds greater than 15,000 rpm. Refer to Speed Settings (pages 10-12) for proper tool and setting. Three different shapes of wire brushes are available in three differ- ent materials: stainless steel, brass a...

[Page 19] Dremel 300

19 Sanding Accessories Sanding discs in fine, medium and coarse grades are made to fit mandrel #402. They can be used for nearly any small sanding job from model making to fine furniture finishing. In addition, the drum sander makes it possi- ble to ...

[Page 20] Dremel 300

20 Lawn / Garden Sharpener The fastest, easiest, safest way to sharpen your lawn mower blade and other garden tools. • Guide provides optimum sharpening angle • Sharpens most rotary lawn mower blades • Includes sharpening stone Use with models:...

[Page 21] Dremel 300

21 ATTACHMENTS (continued) Dremelite • Provides visibility in dimly lit areas and increases light on detailed projects • Two extremely long lasting and durable LED lights • Uses a magnet threaded onto the tool’s output shaft to pro- vide a cl...

[Page 22] Dremel 300

22 ATTACHMENTS (continued) Tool Holder and Base • Firmly holds rotary tools in any position • Control workpiece (hands free) for better results Use with models: 275, 285, 395, 398, 780, 300 Series, 400 Series XPR. DM 2610925781 5-05.qxd 5/12/05...

[Page 23] Dremel 300

23 14 14 8 2 3 4 6 7 5 10 10 11 11 15 13 1 9 8 16 SERVICE PARTS & DIAGRAM Ref. Part No. Description 1 2615990962 Wrench 2 2615297355 Collet Nut 3 2615110480 1/8" Collet (In Tool) 4 2615919754 Nose Cap 5 2610912779 Armature and Bearing Asse...

[Page 24] Dremel 300

24 Your Dremel™ product is warranted against defective material or workmanship for a period of five years from date of purchase. In the event of a failure of a product to conform to this written warranty, please take the following action: 1. DO NO...