GIRBAU HS-6013 Operation Instructions Manual

[Page 1] GIRBAU HS-6013

Code 429159 Rev. 15/0717 Operation Instructions for washers HS-6 / EH INTELI CONTROL GIRBAU, SA Crta de Manlleu, km. 1 08500 VIC (Barcelona) • SPAIN National sales: T.(+ 34) 902 300 359 [email protected] International sale...

[Page 2] GIRBAU HS-6013

Code 429159 Rev. 15/0717 Models From serial # HS-6013 2,110,001 HS-6017 2,120,001 HS-6023 2,140,001 HS-6024 2,390,001 HS-6032 2,450,001 HS-6040 2,150,001 HS-6057 2,160,001 HS-6110 2,170,001 E...

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Contents 3 Code 429159 Rev. 15/0717 CONTENTS SAFETY INSTRUCTIONS........................................................................................................................... 6 1. DESCRIPTION ....................................

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Contents 4 Code 429159 Rev. 15/0717 7.4. Manual program. Definition and use................................................................................................ 45 7.5. INFO A6 mode ...................................................

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Contents 5 Code 429159 Rev. 15/0717 16. SERVICE REMOVAL ........................................................................................................................... 82 16.1. Dismantling ...........................................

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Safety instructions 6 Code 429159 Rev. 15/0717 WARNING! IMPORTANT SAFETY INSTRUCTIONS WARNING: To reduce the risk of fire, electric shock or injury to persons when using the machine, follow basic precautions, including the fol...

[Page 7] GIRBAU HS-6013

Safety instructions 7 Code 429159 Rev. 15/0717 18. All installations required for the proper operation of the machine MUST be carried out by a duly accredited Registered Installation Contractors (see Note 3), in compliance with the legal regu...

[Page 8] GIRBAU HS-6013

Safety instructions 8 Code 429159 Rev. 15/0717 SYMBOLS USED IN MACHINE LABELLING Electrical risk Protective guard for elements carrying an electric current. High temperature risk Handle with caution. Use adequate protection. ...

[Page 9] GIRBAU HS-6013

Safety instructions 9 Code 429159 Rev. 15/0717 IMPORTANT INSTRUCTIONS FOR USE AND PRESERVATION 1. INTENDED USE OF THE MACHINE AND INAPPROPRIATE USE. This machine is designed and intended solely for processing fabrics washed in a wat...

[Page 10] GIRBAU HS-6013

Description 10 Code 429159 Rev. 15/0717 1. DESCRIPTION WASHER EXTRACTOR DESIGNED TO WASH OR TREAT FABRIC IN A WATER BATH. 1.1. Characteristics Construction characteristics:  A washing machine capable of spinning at spe...

[Page 11] GIRBAU HS-6013

Description 11 Code 429159 Rev. 15/0717 1.2. Protection, safety and control elements Fixed guards: Covers. Protect the user from the contact with dangerous points and accidental machine spattering. Moving guards: Dispenser cov...

[Page 12] GIRBAU HS-6013

Control panel 12 Code 429159 Rev. 15/0717 2. CONTROL PANEL The INTELI control offers different user intervention devices upon the washing machine. 2.1. Connection and stop devices General switch. Switch disconnector located on the ...

[Page 13] GIRBAU HS-6013

Control panel 13 Code 429159 Rev. 15/0717 2.3. Keyboards Numerical keyboard: Used for selecting programs, introducing values... 0 ... 9 Numerical keys: Allows introducing numerical values for selecting programs, programming, c...

[Page 14] GIRBAU HS-6013

Main menu 14 Code 429159 Rev. 15/0717 3. MAIN MENU. INTERVENTION MODES The INTELI control is divided into THREE MAJOR OPERATION AREAS or user INTERVENTION MODES. Each of the three modes is accessed through the MAIN MENU made up...

[Page 15] GIRBAU HS-6013

Executing Programs 15 Code 429159 Rev. 15/0717 4. EXECUTING PROGRAMS 4.1. Starting the washing machine. Main menu  Open the manual water inlet valves.  Open the manual steam inlet valves (steam heated washing mach...

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Executing Programs 16 Code 429159 Rev. 15/0717 4.3. Information about functions. Description of the screens During the course of the wash program, a series of informative screens about functions that the washing machine is e...

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Executing Programs 17 Code 429159 Rev. 15/0717 PROG. 36 PHAS. 1 2 3 4 5 6 7 8 16:43 Bath drainage screen Information about:  Drum speed during the bath drainage cycle  Spin time  Buzzer (Consult the meaning of i...

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Executing Programs 18 Code 429159 Rev. 15/0717 4.5. Manual modification MANUAL MODIFICATION is understood as meaning the modification of the value of a function of the phase being run. This option allows the user to intervene i...

[Page 19] GIRBAU HS-6013

Executing Programs 19 Code 429159 Rev. 15/0717 4.6. Crease-guard stop. RINSE HOLD function This function allows interrupting the program from advancing before the final spin cycle of the program starts. During the interruption time, the...

[Page 20] GIRBAU HS-6013

Executing Programs 20 Code 429159 Rev. 15/0717 DOOR FITTED WITH SAFETY LOCK Never attempt to open the door if:  the program has not finished.  the drum has not come to a complete halt.  the bath has not been completely evacua...

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Executing Programs 21 Code 429159 Rev. 15/0717 4.10. Systems to aid loading and unloading The systems to aid loading and unloading are options that apply to washing machine models HS-6040, HS-6057, HS-6110, EH090, EH130 and EH255. The E...

[Page 22] GIRBAU HS-6013

Executing Programs 22 Code 429159 Rev. 15/0717 4.10.1. Control panel operation Control panel devices ON/OFF switch (A): Switch installed on the front piece of the washing machine. Emergency stop (B): Red button ...

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Executing Programs 23 Code 429159 Rev. 15/0717 CAUTION! Because of the washer's tilting movement, there is crushing and shearing hazard between the tilting elements and the building elements. To prevent them, please follow these instr...

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Executing Programs 24 Code 429159 Rev. 15/0717 4.11. EASY LOAD system operation The loading system must ALWAYS BE STARTED WITH THE DOOR OPEN. If the main menu window is displayed, press the OK key to go to the PROGRAM EXECUTI...

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Executing Programs 25 Code 429159 Rev. 15/0717 4.12. TILT system operation Operation using the control panel Operation using the remote control Open the door of the washing machine and secure it with the hook on th...

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Executing Programs 26 Code 429159 Rev. 15/0717 End of TILT System operation STOP The STOP key on the alphanumeric keyboard closes the auxiliary loading and unloading functions screen and displays the screen for returning the wa...

[Page 27] GIRBAU HS-6013

Executing Programs 27 Code 429159 Rev. 15/0717 4.13. TILT + EASY LOAD system operation Operation using the control panel Operation using the remote control The loading system must always be started with the door open. ...

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Executing Programs 28 Code 429159 Rev. 15/0717 Starting the unloading sequence Open the door of the washing machine and secure it with the hook on the right-hand side. If the main menu window is displayed, go to PROGRAM EXECUTION MODE. ...

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Executing Programs 29 Code 429159 Rev. 15/0717 4.14. Pausing a program as a result of a dosing unit warning PROG. 36 PHAS. 1 2 3 4 5 6 7 8 16:43 Most dosing units that supply several washing machines simultaneously may...

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Pre-set programs 30 Code 429159 Rev. 15/0717 5. PRE-SET PROGRAMS The washing machine’s memory contains twenty pre-set programs. From software Version 20 onwards these preset programs are numbered 80 to 99 and not 1 to 20 as above. The co...

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Pre-set programs 31 Code 429159 Rev. 15/0717 5.2. Interpreting the icons in tables of pre-set programs The pre-set programs only use the functions available in the basic configuration of the washing machine without additional options. To ...

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Pre-set programs 32 Code 429159 Rev. 15/0717 5.3. Contents of pre-set programs Pr 80  66 min Pr 81  48 min Ph Ph ...

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Pre-set programs 33 Code 429159 Rev. 15/0717 Pr 90  26 min Pr 91  22 min Ph Ph 1 2 2 30 86 ...

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Programming mode 34 Code 429159 Rev. 15/0717 6. PROGRAMMING MODE 6.1. Defining programming concepts Before programming new programs, it is important to be familiar with the main concepts involved in the process. To understand the structur...

[Page 35] GIRBAU HS-6013

Programming a new wash program 35 Code 429159 Rev. 15/0717 7. Programming a new wash program In this chapter, necessary information for programming the content of a NEW program is given.  The information that will appear on the screen is ...

[Page 36] GIRBAU HS-6013

Programming a new wash program 36 Code 429159 Rev. 15/0717 7.1. Access to programming a new program The PROGRAMMING mode is accessed through the main menu.  Connect the general switch of the washing machine.  Open the washing mach...

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Programming a new wash program 37 Code 429159 Rev. 15/0717 Possible programming No (Load detection off or fabric different from the following options) <<< Option programmed by default Poly-cotton Cotton ...

[Page 38] GIRBAU HS-6013

Programming a new wash program 38 Code 429159 Rev. 15/0717 Main use options CONNECTION SETUP PROGRAMMING Connection of a water inlet other than Water 1 and Water 2 inlets. From AS recovery tank. INDEPENDENT Water int...

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Programming a new wash program 39 Code 429159 Rev. 15/0717 7.3.4. Heating gradient Optional programming The increase in bath temperature can be controlled in different gradients defined in degrees/minute. The type and power of heating,...

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Programming a new wash program 40 Code 429159 Rev. 15/0717 Dosing of products by means of the washing machine dispenser. (Internal dosing) Dosing icons identify the dispenser compartment. No dosing in the phase <<< Option prog...

[Page 41] GIRBAU HS-6013

Programming a new wash program 41 Code 429159 Rev. 15/0717 7.3.7. INFO A6 Mode The A6 Info mode makes it possible to interact with the A6(I/O2) board, and is activated from the menu: System Tools - Configuring operating parameters an...

[Page 42] GIRBAU HS-6013

Programming a new wash program 42 Code 429159 Rev. 15/0717 7.3.10. Rotation speed Optional programming Programming this function is only possible if the parameter has been activated in CONFIGURATION and a rotation value has b...

[Page 43] GIRBAU HS-6013

Programming a new wash program 43 Code 429159 Rev. 15/0717 7.3.13. Cooling gradient Optional programming This function only appears if the COOLING GRADIENT parameter has been activated in the CONFIGURATION menu and if gradual cooling YES ha...

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Programming a new wash program 44 Code 429159 Rev. 15/0717 There are six programmable speeds during draining. The speeds 4, 5 and 6 are modifiable in the CONFIGURATION menu. 7.3.16. Spin time Programming this function is only possible ...

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Programming a new wash program 45 Code 429159 Rev. 15/0717 7.3.17. Buzzer This buzzer is programmable at the end of each phase. By default, the buzzer lasts 2 seconds. This value can be modified in the corresponding section of...

[Page 46] GIRBAU HS-6013

Programming a new wash program 46 Code 429159 Rev. 15/0717 7.5. INFO A6 mode By using A6 Info mode, the external dosing signals pertaining to the A6(I/O2) board can be used to increase the number of simultaneous doses or as a mode for binary...

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Programming a new wash program 47 Code 429159 Rev. 15/0717 7.5.2. Typical uses of the INFO A6 mode for transferring a numerical value There are two main uses for numerical value transfers: Used to activat...

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Programming a new wash program 48 Code 429159 Rev. 15/0717 7.5.3. A6 (I/O2) board outputs activation table The columns from 0 to 255 represent the range of decimal values that can be selected using the Inteli control alphanumerical keyp...

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Programming a new wash program 49 Code 429159 Rev. 15/0717 Alternatively, using the outputs activation table the user can also calculate the decimal number to enter via the alphanumeric keypad by knowing the value associated with each output o...

[Page 50] GIRBAU HS-6013

Modifying programs 50 Code 429159 Rev. 15/0717 8. MODIFYING PROGRAMS The objective of this menu is providing the user with resources that allow:  modifying programmed programs  programming new programs from the copy and modifying p...

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Modifying programs 51 Code 429159 Rev. 15/0717 8.1.2. Selecting phase and intervention PROG. 43 16:35 Select the phase that you want to modify. Confirm the selection. The following screen appears. PHAS 1 2 3 4 5 6...

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Modifying programs 52 Code 429159 Rev. 15/0717 8.1.4. Inserting a phase Allows inserting a new phase before or after the phase selected. The content of the inserted phase by default is the same as that of a new phase being programmed. The nu...

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Modifying programs 53 Code 429159 Rev. 15/0717 8.3. Locking and unlocking the use of a program Option that allows the user to lock the use of one or more selected programs, using an access code. See Section 10.5 MANAGING AC...

[Page 54] GIRBAU HS-6013

Using the card 54 Code 429159 Rev. 15/0717 9. USING THE CARD The washing machine card is a memory device that allows storing wash programs. Card Operational Characteristics. EXCLUSIVELY USED FOR GIRBAU WASHING MACHINES. It is compatible w...

[Page 55] GIRBAU HS-6013

Using the card 55 Code 429159 Rev. 15/0717 9.1. Copy from machine to card Allows selecting a program from the washing machine’s memory and copy it onto the card. Once copied, the program name can be modified. In each copying operatio...

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Using the card 56 Code 429159 Rev. 15/0717 9.3. Consulting the card and changing the program name It permits consulting the content of the card. If a program is selected, its identifying name can be modified. Access the viewing content o...

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System tools 57 Code 429159 Rev. 15/0717 10. SYSTEM TOOLS The INTELI control offers a group of tools destined to preparing, personalizing, informing and controlling the global operation of the washing machine. Within this grou...

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System tools 58 Code 429159 Rev. 15/0717 10.2. Configuring operation and programming parameters Below, the distinct parameters found in the CONFIGURATION menu are listed. Shown at each parameter:  Identification of the parameter: des...

[Page 59] GIRBAU HS-6013

System tools 59 Code 429159 Rev. 15/0717 PROGRAMMED DURATION OF THE BUZZER Modifies the number of acoustic beeps at the end of the phase (section 7.3.14). The multi-function and numerical keyboard can be used interchangeably. Programmable ...

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System tools 60 Code 429159 Rev. 15/0717 PROPORTIONAL DOSING TIME This option only appears if the PROPORTIONAL WATER LEVEL option is activated. Modify the dosing times in proportion to the selected load. Programmable values ............ ...

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System tools 61 Code 429159 Rev. 15/0717 CLEANING DISPENSERS Option that opens the water inlet valves of the four dispenser compartments, before the final drain of the program, during the time specified in this section. Its...

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System tools 62 Code 429159 Rev. 15/0717 Programmable values .............. YES / NO Factory settings ......................... NO PROGRAMMABLE ROTATION SPEED Activates the programming described in section 7.3.10. that permits pr...

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System tools 63 Code 429159 Rev. 15/0717 10.2.3. Modifiable values tables BATH LEVELS Modifying the value of the six bath levels within the established limits is possible, always respecting the ordering criteria from lowest...

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System tools 64 Code 429159 Rev. 15/0717 ROTATION (Start and stop sequences) Modifying the start and stop times of the five pre-established rotations is possible. Programmable range: ON: minimum: 1 second; maximum 25 seconds OFF: minimum: ...

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System tools 65 Code 429159 Rev. 15/0717 SPIN SPEEDS Modifying the value of the spin speeds within the established limits is possible, always respecting the ordering criteria from lowest to highest. The value of each spin spe...

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System tools 66 Code 429159 Rev. 15/0717 10.4. Initializing the card This operation will be executed only in new cards or when there are problems recording data. This operation erases the content of the card. Access the CARD menu. The mes...

[Page 67] GIRBAU HS-6013

Information menu 67 Code 429159 Rev. 15/0717 11. INFORMATION MENU The information menu allows access to information concerning the configuration and to the life of the washing machine:  General information. About the washing machine mode...

[Page 68] GIRBAU HS-6013

Information menu 68 Code 429159 Rev. 15/0717 11.3. Alarm counters List of controlled alarms depending on the machine models. ALARM COUNTERS HS-6013; EH030 HS-6017; EH040 HS-6023; EH040 HS-6024; EH060 HS-6032; EH080 HS-6040; EH055...

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Text messages 69 Code 429159 Rev. 15/0717 11.4. Executed program counters This counter registers the individual quantity of executions of each program. The counter increases at the end of the program. On the multi-function keyboard the DEL...

[Page 70] GIRBAU HS-6013

Cleaning of recovery tank menu 70 Code 429159 Rev. 15/0717 13. CLEANING OF RECOVERY TANK MENU (available only in models with AS recovery tank) Introduction and access This menu allows programming and starting a filling and draining seque...

[Page 71] GIRBAU HS-6013

Troubleshooting 71 Code 429159 Rev. 15/0717 14. TROUBLESHOOTING 14.1. Freeing a person trapped inside the washing machine WARNING! VERY IMPORTANT: Should an individual become trapped, NEVER CARRY OUT FOLLOWING OPERATIONS OUT:  ...

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Troubleshooting 72 Code 429159 Rev. 15/0717 14.3. Manually releasing of the security lock Specific information for HS-6023, HS-6024, HS-6032, HS-6040, HS- 6057, HS-6110, EH055, EH080, EH090, EH130, EH255 models. In order to open th...

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Troubleshooting 73 Code 429159 Rev. 15/0717 14.5. What to do when… Some of the washing machine’s operating problems can be solved through the intervention of the user. These problems are detailed below. Should you have a...

[Page 74] GIRBAU HS-6013

Troubleshooting 74 Code 429159 Rev. 15/0717 14.6. System alarms When a washing alarm appears, the buzzer sounds and a warning appears on the screen. On the multi-function keyboard, the symbols and . Pressing the key stops the buzzer. ...

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Troubleshooting 75 Code 429159 Rev. 15/0717 ALARM MESSAGE LIKELY CAUSE RESPONSE INVERTER DETECTION RELAY FAILURE Washing machine microprocessor failure FAULT DETECTION A5 (I/O1) BOARD Board I/O1 failure Main board connection cir...

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Troubleshooting 76 Code 429159 Rev. 15/0717 Note 1. When the message “Disconnect the washing machine supply” appears, it is recommended to:  Disconnect the ON switch.  Wait the safety time for disconnecting the door (approximately...

[Page 77] GIRBAU HS-6013

Maintenance 77 Code 429159 Rev. 15/0717 15. MAINTENANCE Caution  The users must refrain from carrying out actions reserved for the Authorised Technical Services.  Before performing any work on the washing machine, disconn...

[Page 78] GIRBAU HS-6013

Maintenance 78 Code 429159 Rev. 15/0717 15.3. Cleaning the solenoid valve filters Only by qualified personnel. Required tools:  Disassembly of the fittings: slip-joint pliers or pipe wrench 35 mm.  Disassembly of the filter suppor...

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Maintenance 79 Code 429159 Rev. 15/0717 Verifying the Emergency Push-Button.(Appliances with Emergency Push-Button only) WEEKLY check the Emergency Push-Button. Verification procedure:  Connect the ON/OFF switch. On the screen the...

[Page 80] GIRBAU HS-6013

Maintenance 80 Code 429159 Rev. 15/0717 HS-6013, HS-6017, HS-6023, HS-6024, HS-6032, EH030, EH040, EH055 EH060, EH080 models Disassembly and assembly  Open the fastening clasps on the top cover. The dispenser is now accessib...

[Page 81] GIRBAU HS-6013

Maintenance 81 Code 429159 Rev. 15/0717 15.7. Checking the condition of the bearing housing seals Only by the Authorised Technical Service. At regular intervals check that no water is leaking out of the bearing drain pipe located at the...

[Page 82] GIRBAU HS-6013

Service removal 82 Code 429159 Rev. 15/0717 16. SERVICE REMOVAL  Removing the washer from service requires the Authorised Technical Service or a company specialised in management of waste.  Never release the washer unsecured. ...

[Page 83] GIRBAU HS-6013

Appendices to the manual 83 Code 429159 Rev. 15/0717 APPENDICES TO THE MANUAL A. Examples of the use of INFO A6 mode Below are some examples with practical applications of the Info A6 mode. A.1. INFO A6 mode with the machine connected ...

[Page 84] GIRBAU HS-6013

Appendices to the manual 84 Code 429159 Rev. 15/0717 A.2. INFO A6 mode as a trigger of external signals If the machine is connected to an individual dosing system using pumps controlled directly from the A6 board, the Info A6 mode can be u...

[Page 85] GIRBAU HS-6013

Appendices to the manual 85 Code 429159 Rev. 15/0717 A.2.2. Example of using multiple external dosings of different durations Based on example A.2.1, if the products being used via the external dosing require different dosing times, then a ...

[Page 86] GIRBAU HS-6013

Appendices to the manual 86 Code 429159 Rev. 15/0717 B. Use of bath and proportional dosing in a machine connected to a dosing control unit This example shows how to use the proportional dosing function in programs involving external dosing....

[Page 87] GIRBAU HS-6013

Appendices to the manual 87 Code 429159 Rev. 15/0717 The explanation on the previous page is summarised in the following program setting table: Pr 4  66 min Ph ...