Chromalox CES-6 User Manual

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Summary of Contents:

[Page 1] Chromalox CES-6

3 Phase Voltages* Output Quantity and Rating No./kW Elec at of Contactors of Rating Cap. Vol. 212˚F Heating Model (BHP) (kW) (Gals.) (Lbs./Hr.) 208 240 480† Elements Type CES — 0-100 PSIG CES-6 .6 6 6 18 30 30 30 1-6 CES-9 .9 9 6 27 30 30 30 1-9...

[Page 2] Chromalox CES-6

MODEL CES-24 through CES-180 MODEL CES-6 through CES-18 DIMENSIONS Drain Blowdown Valve K A C H B D E F G Check Valve L Optional Transformer Safety Valve Outlet J Manual Reset High Limit Control Optional Vacuum Breaker McDonnell & Miller Low Wat...

[Page 3] Chromalox CES-6

Typical Plumbing Installation of a Steam Boiler with Condensate Return System CES — Dimensions (In.) DIMENSIONS INSTALLATION Model A B* C D E F G H I J K L CES-6 37 22-1/2 30 15-1/4 20 30-1/2 9-1/2 16 1/2 1 1/2 1/2 CES-9 37 22-1/2 30 15-1/4 20 30-1...

[Page 4] Chromalox CES-6

Diagram 1 3 Phase Voltage 3 Phase Voltage 3 Phase Voltage Boiler 208 240 480 Boiler 208 240 480 Boiler 208 240 480 WIRING TYPICAL WIRING DIAGRAMS WARNING: Hazard of Electric Shock. Boiler must be suitably grounded according to N.E.C. standard. 1. Be ...

[Page 5] Chromalox CES-6

Diagram 2 TYPICAL WIRING DIAGRAMS 2PS BR Heater Contactors Feed Water Boiler On 3 GND B FU9 B 1PB Off 2 GND 1 GND 1 HTR C1 FU1 FU2 FU3 FU8 FU7 H1 H2 X1 X3 L3 1L1 1L3 1L2 L2L1 X2 X4 Optional Transformer 1 1 C1 2 2 C2 R 1LT Y On IFS O 1PS O O W Feed W...

[Page 6] Chromalox CES-6

Diagram 4 TYPICAL WIRING DIAGRAMS 2PS BR Heater Contactor Feed Water Boiler On 3 GND B FU12 B 1PB Off 2 GND 1 GND 1 HTR C1 FU1 FU2 FU3 FU11 FU10 H1 H2 X1 X3 L3 1L1 1L3 1L2 L2L1 X2 X4 Optional Transformer 1 1 C1 2 2 C2 R 1LT Y On IFS O 1PS O O W Feed...

[Page 7] Chromalox CES-6

Diagram 6 TYPICAL WIRING DIAGRAMS 2PS BR Heater Contactors Feed Water Boiler On 3 GND B FU15 B 1PB Off 2 GND 1 GND 1 HTR C1 FU1 FU2 FU3 FU14 FU13 H1 H2 X1 X3 L3 1L1 1L3 1L2 L2L1 X2 X4 Optional Transformer 1 1 C1 2 2 C2 R 1LT Y On IFS O 1PS O O W Fee...

[Page 8] Chromalox CES-6

Diagram 8 TYPICAL WIRING DIAGRAMS FU 1 2 3 FU 4 5 6 FU 7 8 9 C1 C3 C2 C4 FU 10 11 12 C5 FU 13 14 15 C6 FU 16 17 18 5 HTR 4 HTR 3 HTR 6 HTR 2 HTR 1 HTR 1 2 2TB 1TB 3 GND 2 GND 1 GND FU21 1PB 3 GND C1 C2 C6 C5 C4 C3 2PS 3PS 1PS On Off FU21 IFS...

[Page 9] Chromalox CES-6

Diagram 10 TYPICAL WIRING DIAGRAMS 13 14 15 16 17 18 19 20 21 C5 C7 C6 C1 1 2 3 C2 4 5 6 C3 7 8 9 5 HTR 4 HTR 3 HTR 6 HTR 2 HTR 1 HTR 1 2 2TB 1TB 3 GND 2 GND 1 GND FU27 1PB 3 GND C1 C2 C6 C3 2PS 3PS 1PS On Off FU27 IFS O O O Y BR B B 1PB ...

[Page 10] Chromalox CES-6

Diagram 12 TYPICAL WIRING DIAGRAMS 13 14 15 16 17 18 19 20 21 C5 C7 C6 C1 1 2 3 C2 4 5 6 C3 7 8 9 5 HTR 4 HTR 3 HTR 6 HTR 2 HTR 1 HTR 1 2 2TB 1TB 3 GND 2 GND 1 GND FU24 1PB 3 GND C1 C2 C5 C3 2PS 3PS 1PS On Off FU24 IFS O O O Y BR B B 1PB ...

[Page 11] Chromalox CES-6

After proper wiring and piping of boiler system is complete, testing of controls can start. Before testing controls, it is recommended that all contactor fusing be removed. This is to prevent possible element failure under test conditions. A. OPERATI...

[Page 12] Chromalox CES-6

ADJUSTING OPERATING PRESSURE CONTROLS 1. Chromalox boilers are supplied with operating and high limit pres- sure controls. One is used for controlling the operating pressure of the boiler while the other is used as a high limit control. To deter- min...

[Page 13] Chromalox CES-6

OPERATION AUTOMATIC BLOWDOWN INSTRUCTIONS (IF FURNISHED) The Automatic Blowdown is a device which automatically starts up your boiler in the morning; shuts it down at night and blows down (partially drains) the main boiler drain and the low water cut...

[Page 14] Chromalox CES-6

OPTIONAL EQUIPMENT FOR STEAM BOILERS AUXILIARY LOW WATER CUTOFF Operation Operation of this control is accomplished by sensing a minute AC current flowing between submerged contact probe in the boiler shell. When this minute AC current is conducted t...

[Page 15] Chromalox CES-6

OPTIONAL EQUIPMENT FOR STEAM BOILERS IF A CONTROLLER SEEMS TO OPERATE IMPROPERLY If the controller is suspected of operating improperly, it may be further checked as follows: 1. Leave the controller installed where it is, but disconnect all power to ...

[Page 16] Chromalox CES-6

Automatic water feed is required on all CES Boilers: LOW PRESSURE FEED Note: Water Pressure feeds must be at least 10 psi greater than steam pressure. Low pressure water feed systems are used to supply make up water to the boiler where incoming wate...

[Page 17] Chromalox CES-6

WATER FEED SYSTEMS Installation Wiring A. Check the voltage of the motor before making the wiring connec- tion. Some Chromalox boilers are supplied with dual voltage sys- tems. The motor should always match the voltage of the control circuit. B. The ...

[Page 18] Chromalox CES-6

Boiler 1" Steam Equalizing Pipe Pump and Low Water Control Normal Boiler Water Level Cutoff Level is Arrow Mark Blowdown Valve 1" Water Equalizing Pipe 1-1/2" 18 1 28 7 3 4 6 5 1 6 5 4 3 2 5-3/4 REF. 4-1/2 REF. FIG. 1 FIG. 2 MAINT...

[Page 19] Chromalox CES-6

19 RENEWAL PARTS IDENTIFICATION Part Description Part Number Check Valve 1/2” CES-6 through CES-18 . . . . . . . . . . . . . . . . . . 344-118536-053 Check Valve 3/4” CES-24 through CES-180 . . . . . . . . . . . . . . . . 344-118536-054 Gauge Gla...

[Page 20] Chromalox CES-6

2150 N. RULON WHITE BLVD., OGDEN, UT 84404 Phone: 1-800-368-2493 www.chromalox.com RENEWAL PARTS IDENTIFICATION Part Description Part Number 1/4” Ball Valve (Pressure Gauge) . . . . . . . . . . . . . . . . . . . . . . . . 344-300323-002 Bl...