Yamaha 212SS Owner's Manual

[Page 1] Yamaha 212SS

212SS & 212X OWNER’S / OPERATOR’S MANUAL WARNING Read this manual carefully before operating this boat. 212SS • 212X OWNER’S / OPERATOR’S MANUAL ...

[Page 2] Yamaha 212SS

WARNING WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. YAMAHA LIT-CALIF-65-01 Read this manual carefully before oper...

[Page 3] Yamaha 212SS

TO THE OWNER 212SS (FAT1100C-H, FAT1100CL-H) 212X (FAT1100A-H / B-H, FAT1100AL-H / BL-H) OWNER’S/OPERATOR’S MANUAL © 2008 by Yamaha Motor Corporation, U.S.A. 1st Edition, July 2008 All rights reserved. Any reprinting or unauthorized use withou...

[Page 4] Yamaha 212SS

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[Page 5] Yamaha 212SS

2 Fe a t u r e s & Fu n c t i o n s 1 sa F e t y in F o r m a t i o n 3 op e r a t i o n 4 ma i n t e n a n c e & ca r e 5 tr o u b l e re c o v e r y 6 co n s u m e r in F o r m a t i o n 1-color pms 287 (2-D) 1-color black (2-D) 1-colo...

[Page 6] Yamaha 212SS

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[Page 7] Yamaha 212SS

# Chapter 1 SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS .............................1-1 Primary I.D. Number ........................................1-1 Hull Identification Number (H.I.N.) .............................1-1 Engine Ser...

[Page 8] Yamaha 212SS

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[Page 9] Yamaha 212SS

1-1 IDENTIFICATION NUMBER RECORDS Record your Primary I.D., H.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your Yamaha Boat dealer. Also record and keep these I.D. numbers in a sep...

[Page 10] Yamaha 212SS

1-2 1 SAFETY INFORMATION STAR LABELS This watercraft is labeled in California with a California Air Resources Board (CARB) star label ① See below for a description of your particular label. ONE STAR - LOW EMISSION The one-...

[Page 11] Yamaha 212SS

1-3 SAFETY INFORMATION 1 EMISSION CONTROL INFORMATION This engine family conforms to U.S. EPA regulations for marine SI engines. APPROVAL LABEL OF EMISSION CONTROL CERTIFICATE This label is attached to the electrical box. ① E...

[Page 12] Yamaha 212SS

1-4 1 SAFETY INFORMATION IMPORTANT LABELS 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ...

[Page 13] Yamaha 212SS

1-5 SAFETY INFORMATION 1        If any of these labels is damaged or missing, contact a Yamaha dealer for a replacement. ...

[Page 14] Yamaha 212SS

1-6 1 SAFETY INFORMATION 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45...

[Page 15] Yamaha 212SS

1-7 SAFETY INFORMATION 1 AR210 MODEL ONLY OTHER LABELS WARNING Improper use of the ballast system can overload the boat, causing poor handling and increased risk of swamping. Ballast system adds 750 lb (340 kg) when full. Include this weight ...

[Page 16] Yamaha 212SS

1-8 1 SAFETY INFORMATION SAFETY INFORMATION The safe use and operation of this boat is dependent upon the use of proper operating techniques, as well as upon the common sense, good judgment, and expertise of the oper- a...

[Page 17] Yamaha 212SS

1-9 SAFETY INFORMATION 1 REQUIRED EQUIPMENT The U.S. Coast Guard (USCG) has regulations which describe minimum standards of safety. You must comply with these regulations, which apply to boats like your boat which are less...

[Page 18] Yamaha 212SS

1-10 1 SAFETY INFORMATION CRUISING LIMITATIONS • Scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. • Operate defensively at safe speeds an...

[Page 19] Yamaha 212SS

1-11 SAFETY INFORMATION 1 OPERATIONAL REQUIREMENTS • All riders must wear a Coast Guard approved personal flotation device (PFD). • Eye protection is recommended to keep wind, water, and glare from the sun out of your eyes whi...

[Page 20] Yamaha 212SS

1-12 1 SAFETY INFORMATION • Attach the engine shut-off cord (lan- yard) to the PFD and keep it free from the steering wheel or other controls so that the engine stops if the operator accidentally leaves the helm. Failure ...

[Page 21] Yamaha 212SS

1-13 SAFETY INFORMATION 1 an open area without obstructions until you have a good feel for the maneuver. • This Yamaha Boat is water-jet pro- pelled. The pumps are directly con- nected to the engines. This means that th...

[Page 22] Yamaha 212SS

1-14 1 SAFETY INFORMATION WATER-SKIING You can use the boat to tow a water skier, using the tow cleat provided. It is the boat operator’s responsibility to be alert to the safety of the water-skier and others. Know and f...

[Page 23] Yamaha 212SS

1-15 SAFETY INFORMATION 1 RULES OF THE ROAD Your Yamaha Boat is legally considered a powerboat. Operation of the boat must be in accordance with the rules and regulations governing the water- way on which it is used. Just as t...

[Page 24] Yamaha 212SS

1-16 1 SAFETY INFORMATION RULES WHEN ENCOUNTERING VESSELS There are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed: Meeting: you are appro...

[Page 25] Yamaha 212SS

1-17 SAFETY INFORMATION 1 Overtaking If you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until yo...

[Page 26] Yamaha 212SS

1-18 1 SAFETY INFORMATION “1” “3” “5” “7” LIGHTED BUOY (Port Hand) Odd number, increasing toward head of navigation. Leave to port (left) pro- ceeding White Light Green Light ...

[Page 27] Yamaha 212SS

1-19 SAFETY INFORMATION 1 Reading Buoys and Other Markers The waters of the United States are marked for safe navigation by the lat- eral system of buoyage. Simply put, buoys and markers have an arrange- ment of shapes,...

[Page 28] Yamaha 212SS

1-20 1 SAFETY INFORMATION TO GET MORE BOATING SAFETY INFORMATION Be informed about boating safety. Additional publications and information can be obtained from many organiza- tions, including the following. United States Coast Guard ...

[Page 29] Yamaha 212SS

Chapter 2 FEATURES & FUNCTIONS LOCATION OF MAIN COMPONENTS ............................. 2-1 OPERATION OF CONTROLS AND OTHER FUNCTIONS.............. 2-5 Steering ................................................ 2-5 Tilt Lever ...................

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[Page 31] Yamaha 212SS

2-1 FEATURES & FUNCTIONS 2 Main Features: Fuel Tank Battery Blower Motor Port/Starboard Features: Flush Attachments Electrical Boxes Oil Tanks Oil Tank Cap/ Dipstick Mufflers Muffler Boxes Spark Plugs/ Spark Pl...

[Page 32] Yamaha 212SS

2-2 2 FEATURES & FUNCTIONS Ⓐ Ⓑ Ⓒ Ⓑ 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4...

[Page 33] Yamaha 212SS

2-3 FEATURES & FUNCTIONS 2 LOCATION OF MAIN COMPONENTS: Bow Lights Bow Eye Storage Compartments Bow Anchor Locker Grab Handles Cleats Courtesy Lights Fuel Tank Inspection Access Hatch Throttle/Shift Levers...

[Page 34] Yamaha 212SS

2-4 2 FEATURES & FUNCTIONS LOCATION OF MAIN COMPONENTS Control Features: ① Hull Drain ② Speedometer Pick-up ③ Steering Nozzle ④ Reverse Gates ⑤ Ladder ⑥ Trailer Strap Eyes ⑦ Deck Drain ⑧ Depth Finder Transponde...

[Page 35] Yamaha 212SS

2-5 FEATURES & FUNCTIONS 2 OPERATION OF CONTROLS AND OTHER FUNCTIONS STEERING ① Steering wheel Your boat can be steered by turning the steering wheel the same direction you wish to travel, to the right or left. Whe...

[Page 36] Yamaha 212SS

2-6 2 FEATURES & FUNCTIONS ENGINE SHUT-OFF SWITCH • Always attach the engine shut- off cord to your personal flota- tion device (PFD) or arm or leg, BEFORE starting the engines. Failure to attach the cord could ...

[Page 37] Yamaha 212SS

2-7 FEATURES & FUNCTIONS 2 WARNING Throttle/ Shift Lever, port (left) side engine Throttle/ Shift Lever, starboard (right) side engine Neutral Forward Reverse Free Accelerator Button OFF: Ignition circuits are...

[Page 38] Yamaha 212SS

2-8 2 FEATURES & FUNCTIONS This boat is equipped with “start-in- gear” protection. The engines will not start unless the levers are in the Neutral position. The shift lever controls the direction of travel. The drive line ...

[Page 39] Yamaha 212SS

2-9 FEATURES & FUNCTIONS 2 FUEL TANK FILLER CAP Be sure to tighten the cap securely before operating. GAUGES 1. Speedometer The speedometer ① shows the boat speed in miles per hour (mph). 2. Tachometers The boat has two...

[Page 40] Yamaha 212SS

2-10 2 FEATURES & FUNCTIONS 0 1 2 3 4 5 6 7 8 9 10 20 30 35 40 45 50 55 60 MPH RPM 0 2 3 4 5 6 7 8 9 RPM Fuel f e YA MAHA YAMAHA YA MAHA 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ...

[Page 41] Yamaha 212SS

2-11 FEATURES & FUNCTIONS 2 The Depth Finder continually monitors and displays a reading of water depths from 2.5 to 200 feet (0.8 to 61 meters). The instrument calculates the depth by emitting sound signals and measuring how lo...

[Page 42] Yamaha 212SS

2-12 2 FEATURES & FUNCTIONS 2 reduce the value. Press and release either key to change the value in 1-foot increments. Press and hold the key to change the value in 9-foot increments per second. 3) After your selection ...

[Page 43] Yamaha 212SS

2-13 FEATURES & FUNCTIONS 2 TIP: All three warning indicators blink when the No-Wake Mode system is engaged (see page 2-14). OVERHEAT WARNING SYSTEM The engine has an overheat warning device. If either engine starts t...

[Page 44] Yamaha 212SS

2-14 2 FEATURES & FUNCTIONS SWITCHES  Blower  Bilge Pump  Courtesy Lights  Lights  Horn  No-Wake Mode (Port)  No-Wake Mode (Starboard) Blower Press this switch to turn on the blower to ventilate the en...

[Page 45] Yamaha 212SS

2-15 FEATURES & FUNCTIONS 2 To set No-Wake Mode: Press both gray No-Wake Mode buttons simultaneously until the three symbols in each tachometer start blinking. TIP: Although each engine is controlled separately, always put both engin...

[Page 46] Yamaha 212SS

2-16 2 FEATURES & FUNCTIONS TIP: There is also an accessory fuse at the battery (see page 4-16). BALLAST SYSTEM (212X Only) • Improper use of the ballast sys- tem can overload the boat, caus- ing poor handling...

[Page 47] Yamaha 212SS

2-17 FEATURES & FUNCTIONS 2 1) Press the top of the switch (“FILL”) to begin automatic filling. The pump will run for about 8-1/2 minutes to take on about 630 lb of water. 2) To manually stop the pump, briefly press the bo...

[Page 48] Yamaha 212SS

2-18 2 FEATURES & FUNCTIONS STEREO SYSTEM A stereo CD player/receiver with four speakers is standard. There is also a remote control key pad at the swim platform and MP3 player input in a compartment at the helm. Re...

[Page 49] Yamaha 212SS

2-19 FEATURES & FUNCTIONS 2 Under Front Seats Pull up the seat cushions to access the storage compartments. Front Locker Self-Draining Cooler Glove Box Port-Side Console Under Rear Side Seats Do not carry any flammable sub- stances in...

[Page 50] Yamaha 212SS

2-20 2 FEATURES & FUNCTIONS Pull up the seat cushions to access the storage compartments. FRONT WALK-THROUGH If desired, the Walk-Through to the bow of the boat can be closed. Doorway Unlatch the door from the port-side console stor...

[Page 51] Yamaha 212SS

2-21 FEATURES & FUNCTIONS 2 Windshield Unsnap the retaining strap ① from the windshield and pivot it into place. Rotate the two latches ② to keep the windshield secured. When the wind- shield is open, be sure...

[Page 52] Yamaha 212SS

2-22 2 FEATURES & FUNCTIONS WAKEBOARD TOWER (212X MODEL) Severe injury or death can result if you ignore any of the following: • Maximum towing capacity: 1 Person, 350 lb. (158 kg) max. • Make sure tow rope is securel...

[Page 53] Yamaha 212SS

2-23 FEATURES & FUNCTIONS 2 4. Still supporting the upper section of the wakeboard tower, install the two short supports ④ using two screw knobs on each side. Install the teth- ered rings ⑤ into the ends of the upper tower...

[Page 54] Yamaha 212SS

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Chapter 3 OPERATION FUEL AND OIL ............................................... 3-1 Gasoline ................................................ 3-1 Engine Oil ............................................... 3-2 PRE-OPERATION CHECKS .................

[Page 56] Yamaha 212SS

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[Page 57] Yamaha 212SS

3-1 OPERATION 3 FUEL AND OIL GASOLINE • Gasolineandgasolinevaporsare extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. • Gasoline...

[Page 58] Yamaha 212SS

3-2 3 OPERATION Additive, available from your Yamaha dealer, is formulated to remove existing deposits and, when used continuously, prevent new ones from forming, while also helping to keep fuel injectors and other fuel system com...

[Page 59] Yamaha 212SS

3-3 OPERATION 3 2) If the level is at least at the minimum level “L” mark  on the dipstick, but less than the “F” mark  , the engine can be operated. NOTICE: If the level is above the “F” mark, the eng...

[Page 60] Yamaha 212SS

3-4 3 OPERATION PRE-OPERATION CHECKS CHECK LIST Before operating this boat, perform the checks in the following check list. Always follow the inspection and maintenance procedures and schedules described in this owner’s/ope...

[Page 61] Yamaha 212SS

3-5 OPERATION 3 TIP: Pre-operation checks should be made each time the boat is used. These checks can be completed in a short time. It is worth the time spent to ensure safety and reliability. CHECK POINTS Steering Make su...

[Page 62] Yamaha 212SS

3-6 3 OPERATION Fire Extinguisher Make sure the fire extinguisher is aboard and full. See the instructions supplied by the fire extinguisher manu- facturer to determine proper indication of condition. The fire extinguisher canister ...

[Page 63] Yamaha 212SS

3-7 OPERATION 3 Jet Intakes Jet Thrust Intakes Intake Grates Before launching the boat, carefully check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. I...

[Page 64] Yamaha 212SS

3-8 3 OPERATION A one-way check valve in the drain pre- vents water from traveling back to the deck during mooring or while moving in reverse. Bilge Pump – Your boat is equipped with a drainage system that channels water that ente...

[Page 65] Yamaha 212SS

3-9 OPERATION 3 Engine Compartment Gasoline vapors can explode. Before starting the engines, operate the blower for at least 4 minutes and check the engine compartment bilge for gasoline vapors. Do not start the engines if you c...

[Page 66] Yamaha 212SS

3-10 3 OPERATION Horn Press the horn switch  to be sure the horn operates. Engine Shut-Off Switch  Engine shut-off switch  Clip with cord First, place the boat in the water to pro- vide adequate engine cooling. Start the engine, ...

[Page 67] Yamaha 212SS

3-11 OPERATION 3 BIMINI™ TOP (212SS) Raising from the fully collapsed storage position. 1) With an assistant, raise the top and secure the rear support poles to the rear support pole mounts with the lock pins. 2) Unzip and remo...

[Page 68] Yamaha 212SS

3-12 3 Operation Storing In The Upright Position 1) Raise the rear support poles. 2) Unhook the front straps and pull the top to the back. 3) Roll the fabric around the frames and zip the storage cover in place. Do not trailer the...

[Page 69] Yamaha 212SS

3-13 Operation 3 BIMINI ™ TOP (212X MODEL) The Bimini top is normally covered and secured to the top rail of the Wakeboard Tower. To deploy the top, follow the steps below: 1) Unclip the two fasteners that hold the Bimini stora...

[Page 70] Yamaha 212SS

3-14 3 Operation BIMINI TOP EXTENSION After erecting the Bimini top the top extension may be put up. Attach the support pole ① to the rear mounts ② on the Wake Board Tower bases. Raise the top extension and zip the th...

[Page 71] Yamaha 212SS

3-15 Operation 3 OPERATION STARTING THE ENGINES SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING: • Before operating your boat, become familiar with all controls. Consult your Yamaha dealer about any c...

[Page 72] Yamaha 212SS

3-16 3 Operation 2) Attach the engine shut-off cord to your PFD. Install the cord clip onto the engine shut-off switch by push- ing the clip groove over the nut beneath the knob. Be sure the cord is not wrapped around the ...

[Page 73] Yamaha 212SS

3-17 Operation 3 • Never turn the ignition key to “Start” while the engine is run- ning. The starter mechanism could be damaged. • If the starter motor is engaged continuously for more t...

[Page 74] Yamaha 212SS

3-18 3 OPERATION BREAK-IN PROCEDURE The engine break-in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances. This ensures proper performance and pro...

[Page 75] Yamaha 212SS

3-19 OPERATION 3 DRIVING YOUR BOAT GETTING TO KNOW YOUR BOAT Operating your boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuv...

[Page 76] Yamaha 212SS

3-20 3 OPERATION TURNING THE BOAT • Do not pull the throttle levers back to idle when trying to steer away from objects – you need throttle to steer. • Be sure passengers are hold- ing on be...

[Page 77] Yamaha 212SS

3-21 OPERATION 3 TURNING LEFT TURNING RIGHT BOATING WITH PASSENGERS When passengers are on board, make sure they are seated and hold- ing on before you start to acceler- ate. An unprepared passenger could lose balance and fall. Your...

[Page 78] Yamaha 212SS

3-22 3 OPERATION 1) Be sure engines are off, then move to the stern of the boat. Pull out the ladder and climb up onto the step. Return the ladder to the stowed position before climbing into the boat. 2) Climb up onto th...

[Page 79] Yamaha 212SS

3-23 OPERATION 3 STOPPING • You will lose steering control if you completely pull the throttles back to idle. You need throttle to steer. • Donotusethereversefunctionto slow down or sto...

[Page 80] Yamaha 212SS

3-24 3 OPERATION Wind or current pushing boat toward dock: Slowly maneuver to a shallow angle and allow the boat to move toward the dock. No wind or current: Approach the dock at a shallow angle. Secure the bow to the dock, then us...

[Page 81] Yamaha 212SS

3-25 OPERATION 3 ANCHORING Always anchor from the bow. Anchoring from the stern will make the boat unsteady. A strong cur- rent can pull a stern-anchored boat underwater. Select an anchor appropriate for your boat and water...

[Page 82] Yamaha 212SS

3-26 3 OPERATION CROSSING WAKES AND SWELLS You will not always have flat, smooth water. There will be swells and wakes from other boats, etc. The best way to cross wakes and swells is with the least jolt to you and the boat. Smal...

[Page 83] Yamaha 212SS

3-27 OPERATION 3 POST-OPERATION CHECKS POST-OPERATION CHECKS These post-operation procedures are developed to help preserve the long- term appearance and reliability of your boat. Perform these procedures as soon as possible ...

[Page 84] Yamaha 212SS

3-28 3 OPERATION 5) Remove hull drain plug  and the engine compartment drain plugs  . Rinse the engine compartment with a small amount of fresh water. Be careful not to get water on the carburetor or electrical ...

[Page 85] Yamaha 212SS

3-29 OPERATION 3 TRAILERING Avoid accident and injury from improper trailering: • The trailer must be matched for the boat’s weight and hull. • The towing vehicle must have the capacity of p...

[Page 86] Yamaha 212SS

3-30 3 OPERATION • Check wheel bearings and wheel lug nuts before each trip. • Check tail, brake, and turn signal lights for proper operation. • Secure the bow of the boat to the trailer with the winch ...

[Page 87] Yamaha 212SS

3-31 OPERATION 3 LAUNCHING As a courtesy to other boaters, prepare your boat for launching before using the ramp. Each launch may have particular differ- ences, such as ramp angle, prevailing wind, waves, and water currents. I...

[Page 88] Yamaha 212SS

3-32 3 OPERATION 3) Make sure the boat is centered on the support rails and is headed straight for the bow stop (bumper board). Ease the boat forward until the bow rests against the bow stop. NOTICE: The winch line is...

[Page 89] Yamaha 212SS

Chapter 4 MAINTENANCE AND CARE STORAGE ................................................... 4-1 Fuel System ............................................. 4-1 Cooling System Flushing ................................... 4-1 Lubrication ..............

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[Page 91] Yamaha 212SS

4-1 MAINTENANCE & CARE 4 STORAGE Storing your boat for prolonged peri- ods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advis- able to have the boat serviced ...

[Page 92] Yamaha 212SS

4-2 4 MAINTENANCE & CARE 4) Turn off the water supply, then drain residual water from the exhaust system by alternately pushing the throttle lever up to half throttle and back for 10 to 15 seconds. Shut off engine. Never ...

[Page 93] Yamaha 212SS

4-3 MAINTENANCE & CARE 4 7) Grease the areas of the boat speci- fied in “Grease Points” in the adjust- ment and maintenance section. BATTERY With the battery switch in the Off position, the bilge pump will not work, even i...

[Page 94] Yamaha 212SS

4-4 4 MAINTENANCE & CARE CLEANING 1) Remove the fuel tank compartment drain ① and allow any water to drain into the engine compartment. Re install the drain plug. Gasoline and its vapors are highly flammable and explosiv...

[Page 95] Yamaha 212SS

4-5 MAINTENANCE & CARE 4 MAINTENANCE AND ADJUSTMENT Be sure to turn off the engines when you perform maintenance unless otherwise specified. If you are not familiar with machine servicing, this work should be done by a Yam...

[Page 96] Yamaha 212SS

4-6 4 MAINTENANCE & CARE Maintenance Interval Initial Thereafter Every Page 10 hours 50 hours 100 hours 100 hours 200 hours 6 months 12 months 12 months 24 months Spark plug Inspection/Cleaning/ Adjustment     4-7 Gre...

[Page 97] Yamaha 212SS

4-7 MAINTENANCE & CARE 4 SPARK PLUG CLEANING AND ADJUSTMENT Be careful not to damage the insu- lator when removing or installing a spark plug. A damaged insulator could allow sparks to escape, which could result in a fi...

[Page 98] Yamaha 212SS

4-8 4 MAINTENANCE & CARE GREASE POINTS To keep moving parts sliding or rotating smoothly, coat them with water resis- tant grease such as Yamaha Marine Grease, Yamaha Grease A, or an equiv- alent. Throttle Cable Grease the thrott...

[Page 99] Yamaha 212SS

4-9 MAINTENANCE & CARE 4 Bearing Housing ① Bearing housing grease nipp Grease the bearing housing through the grease nipple. The first service should be done after 10 hours or 1 month by your Yamaha dealer. Fill the...

[Page 100] Yamaha 212SS

4-10 4 MAINTENANCE & CARE FUEL SYSTEM INSPECTION Gasoline is highly flammable and explosive. Failure to check for and repair any fuel leakage could result in fire or explosion. A fire or explo- sion can cause severe inju...