YAMAHA CRYPTON T105E/SE Owner's Manual

Download or browse on-line these Owner's Manual for Yamaha CRYPTON T105E/SE Motorcycle.

Yamaha CRYPTON T105E/SE Manual Information:

This manual for Yamaha CRYPTON T105E/SE, given in the PDF format, is available for free online viewing and download without logging on. The guide contains 76 pages, and the size of the file at download is 1.38 Mb. The document type is Owner's Manual.

Download Manual

Summary of Contents:

[Page 1] Yamaha CRYPTON T105E/SE

OWNER'S MANUAL 5AV-F8199-E1 YAMAHA MOTOR CO., LTD. 5AV-F8199-E1 hyosi 7/29/03 10:15 AM Page 1 ...

[Page 2] Yamaha CRYPTON T105E/SE

EAA00100 EAA20301 INTRODUCTION Congratulations on your purchase of the Yamaha T105E/SE. This model is the result of Yamaha’s vast experience in the produc- tion of fine sporting, touring, and paceset- ting racing machines. It represents the high de...

[Page 3] Yamaha CRYPTON T105E/SE

EAA10500 Particularly important information is distin- guished in this manual by the following notations: Q The Safety Alert Symbol means ATTEN- TION! BECOME ALERT! YOUR SAFETY IS INVOLVED! w Failure to follow WARNING instructions could result in sev...

[Page 4] Yamaha CRYPTON T105E/SE

GIVE SAFETY THE RIGHT OF WAY...............5 GENERAL NOTE..............................................6 DESCRIPTION..................................................8 MOTORCYCLE IDENTIFICATION...................9 Identification numbers record .........

[Page 5] Yamaha CRYPTON T105E/SE

4 PERIODIC MAINTENANCE AND MINOR REPAIR..............................................37 Tool kit........................................................38 Periodic maintenance/lubrication ...........39 Engine oil.........................................

[Page 6] Yamaha CRYPTON T105E/SE

Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must ac- cept; even the best motorcycle does not ig- nore the laws of physics. Regular care and ...

[Page 7] Yamaha CRYPTON T105E/SE

6 Much can be gained from the correct use and maintenance of a motorcycle. 1 THE CUSTOMERS CAN USE THE FULLEST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts W...

[Page 8] Yamaha CRYPTON T105E/SE

7 3 FUEL COST AND REPAIR EXPENSES CAN BE KEPT TO A MINIMUM 4 A MOTORCYCLE CAN DEMAND A HIGH PRICE WHEN IT IS TRADED IN AS A USED PRODUCT 100% With maintenance Without Distance covered (km) Fuel consumption maintenance Distance covered (km) Custo...

[Page 9] Yamaha CRYPTON T105E/SE

EAA50000 DESCRIPTION 8 1. Tail/Brake light 2. Rear flasher light 3. Side cover 4. Fuel tank cap 5. Front flasher light 6. Kick starter 7. Rear brake pedal 8. Head light 9. Fuel tank 10. Seat lock 11. Shift pedal 12. Handlebar switch 13. Speedometer 1...

[Page 10] Yamaha CRYPTON T105E/SE

1. KEY IDENTIFICATION NUMBER: 2. FRAME SERIAL NUMBER: 3. ENGINE SERIAL NUMBER: EAA61101 Identification numbers record Record the key identification number, frame serial number and engine serial number in the spaces provided for assis- tance when orde...

[Page 11] Yamaha CRYPTON T105E/SE

EAA61400 Key identification number The key identification number is stamped on the key. Record this number in the space provided and use it for reference when obtaining a new key. EAA60700 Frame serial number The frame serial number is stamped into t...

[Page 12] Yamaha CRYPTON T105E/SE

Position Function Key removal EAB00000 CONTROL FUNCTIONS EAB00100 Main switch The main switch controls the ignition and lighting systems. Its operation is described below. 11 ON Electrical circuits are switched on. The engine can be started. Cannot b...

[Page 13] Yamaha CRYPTON T105E/SE

EAB10000 Indicator lights 12 1 Turn indicator light 2 Neutral indicator light 3 Top gear indicator light 4 High beam indicator light Description Function Turn indicator light “5”: Neutral indicator light “N”: Top gear indicator light “TOP�...

[Page 14] Yamaha CRYPTON T105E/SE

Fuel gauge Instrument panel 13 1 Speedometer 2 Odometer 3 Fuel gauge Description Function Speedometer Odometer Shows riding speed. Shows accumlated mileage. Shows the fuel level in the fuel tank. 5AV-F8199-E1-1 7/29/03 3:32 PM Page 13 ...

[Page 15] Yamaha CRYPTON T105E/SE

Position Function Handlebar switches Lights switch Dimmer switch Turn signal switch 14 1 Lights switch 2 Dimmer switch 3 Turn signal switch Position Function ON OFF Headlight, taillight and meter lights comes on when engine is running. Headlight, tai...

[Page 16] Yamaha CRYPTON T105E/SE

Horn switch Start switch 15 4 Horn switch 5 Start switch Position Function * (HORN) The horn sounds when push- ing the switch. Position Function START The starter motor cranks the engine when pushing the switch. 5AV-F8199-E1-1 7/29/03 3:32 PM Page ...

[Page 17] Yamaha CRYPTON T105E/SE

EAB80001 Shift pedal This motorcycle is equipped with a con- stant-mesh 4-speed transmission. The shift pedal is located on the left side of the en- gine. EAB90001 Front brake lever The front brake lever is located on the right handlebar. Pull it tow...

[Page 18] Yamaha CRYPTON T105E/SE

EAB90101 Rear brake pedal The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake. EAC01300* Fuel tank cap To add fuel, open the seat. Then remove the fuel tank cap by turning it counterclock...

[Page 19] Yamaha CRYPTON T105E/SE

EAC20100 Starter lever 1 The starter lever is located on the left han- dlebar. Starting a cold engine requires a richer fuel mixture. In such a case, turn the starter lever to the left. After the engine is warm, turn the lever to its original positio...

[Page 20] Yamaha CRYPTON T105E/SE

EAC30401 Steering lock The steering is locked when the main switch is turned to “LOCK”. To lock the steering, turn the handlebars all the way to the left. With the key at “OFF”, push it into the main switch and release it, turn it coun- tercl...

[Page 21] Yamaha CRYPTON T105E/SE

EAC42301 Seat To open the seat: 1. Insert the key in the lock and turn it as shown. 2. Lift the end of the seat up to open. To lock the seat: 1. Replace the seat in the original posi- tion. 2. Slightly push the end of the seat down to lock. EUU01700 ...

[Page 22] Yamaha CRYPTON T105E/SE

EAC50001 Helmet holder To open the helmet holder, insert the key in the lock and turn it as shown. To lock the helmet holder, replace the holder in its original position. EUU72900 w Never ride with a helmet in the helmet holder. The helmet may hit ob...

[Page 23] Yamaha CRYPTON T105E/SE

22 PRE-OPERATION CHECKS Before using this motorcycle, check the following points: Item Routine Page Fuel 9 Check fuel level/top up as required. 24 Engine oil 9 Check oil level/add oil as required. 25, 41~43 9 Check operation, condition and free play....

[Page 24] Yamaha CRYPTON T105E/SE

23 NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accomplished in a very short time; and the added safety it assures is more than worth the time involved. w If any item in the Pre-Oper...

[Page 25] Yamaha CRYPTON T105E/SE

EAE80300 EAE80000 Fuel Make sure there is sufficient fuel in the tank. EUU61000 w Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank above the bottom of the filler tube as shown in the illustration or it m...

[Page 26] Yamaha CRYPTON T105E/SE

EAE40104* Engine oil Make sure the engine oil is at the specified level. Fill with oil as necessary (see page 41 for details). 25 1 Oil level gauge 2 Upper level 3 Lower level Recommended oil: Yamalube 4 (20W40) or equivalent SAE 20W40 type SE motor ...

[Page 27] Yamaha CRYPTON T105E/SE

EAE96700 Tires To ensure maximum performance, long service, and safe operation, note the fol- lowing: 1. Tire air pressure Always check and adjust the tire pres- sure before operating the motorcycle. EUU67500 w Tire inflation pressure should be check...

[Page 28] Yamaha CRYPTON T105E/SE

2. Tire inspection Always check the tires before operat- ing the motorcycle. If center tread depth reaches the limit as shown, if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a Yamaha dealer immediately and ...

[Page 29] Yamaha CRYPTON T105E/SE

EAF00000 OPERATION AND IMPORTANT RIDING POINTS EAF18800* Starting and warming up a cold engine 1. Turn the main switch to ON”. 2. Shift transmission into neutral. EUU03000 NOTE: When the transmission is in neutral, the neutral indicator light (gree...

[Page 30] Yamaha CRYPTON T105E/SE

3. Fully open the starter lever “1”, and completely close the throttle grip. 4. Start the engine by pushing the starter switch or by kicking the kick starter. EUU03401 NOTE: If the engine fails to start, release the starter switch, wait a few sec...

[Page 31] Yamaha CRYPTON T105E/SE

EUU02600 NOTE: For maximum engine life, always warm up the engine before starting off. Never accel- erate hard with a cold engine! 6. After warming up the engine, turn off the starter completely. EUU02700 NOTE: The engine is warm when it responds no...

[Page 32] Yamaha CRYPTON T105E/SE

Shifting The transmission lets you control the amount of power you have available at a given speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration. To start out and accelerate 1. Close the thro...

[Page 33] Yamaha CRYPTON T105E/SE

4. Once the motorcycle has reached a high enough speed to change gears, close the throttle. 5. Shift into SECOND gear. 6. Open the throttle gradually. 7. Follow the same procedure when shifting to the next higher gear. 8. The speed can be adjusted by...

[Page 34] Yamaha CRYPTON T105E/SE

To decelerate 1. Close the throttle and apply both the front and the rear brakes at the same time to slow the motorcycle. 2. Downshift through the gears and when the motorcycle is almost com- pletely stopped, shift into nutral. Recommend shift point:...

[Page 35] Yamaha CRYPTON T105E/SE

EAF30000* Engine break-in There is never a more important period in the life of your motorcycle than the period between zero and 1,000 km. Because the engine is brand new, prolonged full throttle operation, or any condition which might result in exce...

[Page 36] Yamaha CRYPTON T105E/SE

3. 500~1,000 km: Avoid cruising speeds in excess of 3/4 throttle. EUU40400 cC After 1,000 km of operation, be sure to re- place the engine oil. 4. 1,000 km and beyond: Avoid prolonged full-throttle opera- tion. Vary speed occasionally. EUU32200 cC If...

[Page 37] Yamaha CRYPTON T105E/SE

EAF40000 Parking When parking the motorcycle, stop the en- gine and remove the ignition key. EUU63000 w The muffler and exhaust pipe are hot. Park the motorcycle in a place where pedestrians or children are not likely to touch the motorcycle. Do not ...

[Page 38] Yamaha CRYPTON T105E/SE

EAH00000 PERIODIC MAINTENANCE AND MINOR REPAIR EAH00400 Periodic inspection, adjustment and lubri- cation will keep your motorcycle in the safest and most efficient condition possi- ble. Safety is an obligation of the motorcy- cle owner. The mainten...

[Page 39] Yamaha CRYPTON T105E/SE

EAH10101* Tool kit The tools provided in the owner’s tool kit are to assist you in the performance of pe- riodic maintenance. However, some other tools such as a torque wrench are also nec- essary to perform the maintenance correct- ly. EUU67100 w ...

[Page 40] Yamaha CRYPTON T105E/SE

39 * Valve(s) Check valve clearance. Adjust if necessary. 2222 Spark plug Check condition. Clean or replace if necessary. 2222 Air filter Clean. Replace if necessary. 22 * Carburetor Check idle speed/stater operation. 2222 Adjust if necessary. * Fue...

[Page 41] Yamaha CRYPTON T105E/SE

*: It is recommended that these items be serviced by a Yamaha dealer. **: Medium weight wheel bearing grease. (bearing type) ***: Lithium soap base grease. (bush type) 40 Check bearing assembly for looseness. * Steering bearing Correct if necessary. ...

[Page 42] Yamaha CRYPTON T105E/SE

EAH48201* Engine oil 1. Oil level measurement a. Place the motorcycle on the center- stand. Warm up the engine for several minutes. EUU03901 NOTE: Be sure the motorcycle is positioned straight up when checking the oil level. A slight tilt toward the...

[Page 43] Yamaha CRYPTON T105E/SE

d. The oil level should be between the maximum and minimum marks. If the level is low, add sufficient oil to raise it to the proper level. 2. Engine oil replacement a. Warm up the engine for a few min- utes. b. Stop the engine. Place an oil pan unde...

[Page 44] Yamaha CRYPTON T105E/SE

e. Fill engine with oil through the oil level gauge hole. EUU47700 cC 9 Do not put in any chemical additives or use oils with a grade of “CD (for Diesel engine)” or higher. Also, be sure not to use oils labeled “ENERGY CONSERVING II ” or high...

[Page 45] Yamaha CRYPTON T105E/SE

Air filter 1. Remove the front panel and the legshield by removing the screws. 2. Remove the air filter case fitting screws and the filter case cover. 3. Remove the air filter element from its case, and clean it with solvent. After cleaning, remove t...

[Page 46] Yamaha CRYPTON T105E/SE

4. Apply recommended oil to the entire surface of the filter and squeeze out the excess oil. The element should be wet but not dripping. 5. Install the element in its case. cC 9 If oil is not applied to the element, the engine damage may occur. 9 Mak...

[Page 47] Yamaha CRYPTON T105E/SE

EAH92200 Throttle cable adjustment EUU06400 NOTE: Before adjusting the throttle cable free play, the engine idling speed should be ad- justed. The throttle cable should have a specified free play in the turning direction at the grip flange. If the fr...

[Page 48] Yamaha CRYPTON T105E/SE

EAH92300 Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjust- ment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so. EAH92000 Idle spe...

[Page 49] Yamaha CRYPTON T105E/SE

EAH20304 Spark plug inspection The spark plug is an important engine component and is easy to inspect. The con- dition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center elec- trode is...

[Page 50] Yamaha CRYPTON T105E/SE

Before installing the spark plug, measure the electrode gap with a wire thickness gauge; adjust the gap to specification as necessary. When installing the plug, always clean the gasket surface and use a new gasket. Wipe off any grime from the threads...

[Page 51] Yamaha CRYPTON T105E/SE

EAH85201 Front brake adjustment (T105E) The front brake lever free play should be adjusted to 8~12 mm at the brake lever end. Adjustment is accomplished at the front brake hub. To adjust, turn the adjuster clockwise to reduce play or counterclock- wi...

[Page 52] Yamaha CRYPTON T105E/SE

51 EAU01119* Checking the front brake pads (T105SE) Front brake pad is provided with wear indi- cator grooves. This indicator allow you to check the brake pad wear without disas- sembling the brake. To check the brake pad wear, check the wear indicat...

[Page 53] Yamaha CRYPTON T105E/SE

52 Observe these precautions: 8 When checking the fluid level, make sure that the top of the master cylin- der is level by turning the handlebars. 8 Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing lea...

[Page 54] Yamaha CRYPTON T105E/SE

53 EAU03238 Changing the brake fluid (T105SE) Have a Yamaha dealer change the brake fluid at the intervals specified in the period- ic maintenance and lubrication chart. In ad- dition, have the oil seals of the brake mas- ter cylinder and caliper as ...

[Page 55] Yamaha CRYPTON T105E/SE

Rear brake adjustment The rear brake pedal free play should be adjusted to 20~30 mm at the brake pedal end. Turn the adjuster on the brake rod clockwise to reduce play or counterclock- wise to increase play. EUU69800 w 1. The rear brake pedal adjustm...

[Page 56] Yamaha CRYPTON T105E/SE

EAH83301 Brake light switch adjustment The brake light switch is operated by movement of the brake pedal. To adjust, hold the main body of the switch so it does not rotate and turn the adjusting nut. Proper adjustment is achieved when the brake light...

[Page 57] Yamaha CRYPTON T105E/SE

EAI40001 Drive chain slack check EUU04801 NOTE: Spin the wheel several times and find the tightest position of the chain. Check and/or adjust the chain slack while it’s in this tight- est position. Inspect the drive chain when the motorcy- cle is o...

[Page 58] Yamaha CRYPTON T105E/SE

Drive chain slack adjustment 1. Loosen the rear brake adjuster. 2. Loosen the axle nut. 3. Loosen the sprocket shaft nut and the axle nut. 4. To tighten the chain, turn the chain ad- juster clockwise. To loosen the chain, turn the adjuster counterclo...

[Page 59] Yamaha CRYPTON T105E/SE

5. After adjusting, be sure to tighten the loosened parts. Tighten the axle nut at specified torque. 6. Adjust the free play in the brake pedal. 58 Tightening torque: Axle nut: 60 Nm (6.0 m•kg) Sprocket shaft nut: 80 Nm (8.0 m•kg) 5AV-F8199-E1-3 ...

[Page 60] Yamaha CRYPTON T105E/SE

EAI40601 Drive chain lubrication The chain consists of many parts which work with each other. If the chain is not maintained properly, it will wear out quick- ly. Therefore, the chain must be serviced regularly. This service is especially neces- sary...

[Page 61] Yamaha CRYPTON T105E/SE

EAI30601 Brake lever and pedal Lubricate the pivoting parts. EAI30801 Center and sidestand Lubricate the pivoting parts. Check to see that the center and sidestand move up and down smoothly. 60 Recommended lubricant: Yamalube 4 or SAE 20W40 motor oi...

[Page 62] Yamaha CRYPTON T105E/SE

EAH20501 Front fork inspection EUU65700 w Securely support the motorcycle so there is no danger of it falling over. Operation check Place the motorcycle on a level place. a. Hold the motorcycle in an upright po- sition and apply the front brake. b. S...

[Page 63] Yamaha CRYPTON T105E/SE

EAI70001* Battery Check the level of the battery electrolyte and make sure that the terminals are tight. Add distilled water if the electrolyte level is low. NOTE: The battery fluid should be checked at least once a month. EUU33601 cC When inspecting...

[Page 64] Yamaha CRYPTON T105E/SE

EUU65800 w Battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. It con- tains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. F...

[Page 65] Yamaha CRYPTON T105E/SE

Replenishing the battery fluid A poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month. The level should be between the minimum and maximum marks. Use only distilled water if refilling...

[Page 66] Yamaha CRYPTON T105E/SE

EAI91001* Fuse replacement 1. The fuse case is located inside the right sidecover. 2. If a fuse is blown, turn off the ignition switch and the switch of the circuit in question. Install a new fuse of proper amperage. Turn on the switches and see if ...

[Page 67] Yamaha CRYPTON T105E/SE

EAJ50002 Troubleshooting Although Yamaha motorcycles receive a rigid inspection before shipment from the factory, trouble may occur during opera- tion. If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a ...

[Page 68] Yamaha CRYPTON T105E/SE

EAK00000 CLEANING AND STORAGE EAK01302* A. CLEANING Frequent, thorough cleaning of your mo- torcycle will not only enhance its appear- ance but will improve its general perfor- mance and extend the useful life of many components. 1. Rinse the dirt an...

[Page 69] Yamaha CRYPTON T105E/SE

3. Remove the drive chain. Thoroughly clean the chain with solvent and lubri- cate it. Reinstall the chain or store it in a plastic bag (tied to frame for safe- keeping). 4. Lubricate all control cables. 5. Block up the frame to raise both wheels off...

[Page 70] Yamaha CRYPTON T105E/SE

69 Model T105E/T105SE Dimensions: Overall length 1,870 mm Overall width 655 mm Overall height 1,050 mm Seat height 755 mm Wheelbase 1,190 mm Minimum ground clearance 130 mm Basic weight: With oil and full fuel tank 96 kg (T105E) 101 kg (T105SE) Minim...

[Page 71] Yamaha CRYPTON T105E/SE

70 Model T105E/T105SE Engine oil (4-cycle): Type Yamalibe 4 (20W40) or equivalent SAE 20W40 type SE motor oil Capacity Periodic oil change 0.8 L Total amount 1.0 L Air filter: Wet type element Fuel: Type Regular gasoline Tank capacity 4.3 L Carbureto...

[Page 72] Yamaha CRYPTON T105E/SE

71 Model T105E/T105SE Spark plug: Type/manufacturer C7HSA/NGK, U22FS-U/DENSO Gap 0.6~0.7 mm Clutch type: Wet, centrifugal automatic Transmission: Primary reduction system Spur gear Primary reduction ratio 67/18 (3.722) Secondary reduction system Chai...

[Page 73] Yamaha CRYPTON T105E/SE

72 Model T105E/T105SE Chassis: Frmae type Steel Tube underbone Caster angle 27° Trail 78 mm Tire: Type With tube Size – Front 2.25-17 33L Rear 2.50-17 38L Brake: Front brake type Drum brake (T105E) Disk brake (T105SE) Operation Right hand operatio...

[Page 74] Yamaha CRYPTON T105E/SE

73 Model T105E/T105SE Wheel travel: Front 90 mm Rear 65 mm Electrical: Ignition system C.D.I Generator system Flywheel magneto Battery type/capacity 12V5AH Headlight type: Krypton bulb Bulb wattage/quantity: Headlight 12V30W/30W × 1 Tail/brake light...

[Page 75] Yamaha CRYPTON T105E/SE

5AV-F8199-E1-3 8/1/03 1:48 PM Page 74 ...

[Page 76] Yamaha CRYPTON T105E/SE

OWNER'S MANUAL 5AV-F8199-E1 YAMAHA MOTOR CO., LTD. 5AV-F8199-E1 hyosi 7/29/03 10:15 AM Page 1 ...