Yamaha FZ6RC Service Manual

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[Page 1] Yamaha FZ6RC

SERVICE MANUAL FZ6RY(C) 2009 36P-28197-10LIT-11616-22-77 ...

[Page 2] Yamaha FZ6RC

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[Page 3] Yamaha FZ6RC

EAS20050 FZ6RY(C) SERVICE MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. First edition, December 2008 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly pro...

[Page 4] Yamaha FZ6RC

EAS20071 IMPORTANT This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man- ual. Therefore, anyone wh...

[Page 5] Yamaha FZ6RC

EAS20090 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the ...

[Page 6] Yamaha FZ6RC

EAS20100 SYMBOLS The following symbols are used in this manual for easier understanding. TIP The following symbols are not relevant to every vehicle. G M BF B T R . . LS M S LT E New Serviceable with engine mounted Filling fluid Lubrican...

[Page 7] Yamaha FZ6RC

GENERAL INFORMATION 1 SPECIFICATIONS 2 PERIODIC CHECKS AND ADJUSTMENTS 3 CHASSIS 4 ENGINE 5 COOLING SYSTEM 6 FUEL SYSTEM 7 ELECTRICAL SYSTEM 8 TROUBLESHOOTING 9 EAS20110 TABLE OF CONTENTS ...

[Page 8] Yamaha FZ6RC

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[Page 9] Yamaha FZ6RC

1 2 3 4 5 6 7 8 9 GENERAL INFORMATION IDENTIFICATION ...........................................................................................1-1 VEHICLE IDENTIFICATION NUMBER....................................................1-1 MODEL LAB...

[Page 10] Yamaha FZ6RC

IDENTIFICATION 1-1 EAS20130 IDENTIFICATION EAS20140 VEHICLE IDENTIFICATION NUMBER The vehicle identification number “1” is stamped into the right side of the steering head pipe. EAS20150 MODEL LABEL The model label “1” is ...

[Page 11] Yamaha FZ6RC

FEATURES 1-2 EAS20170 FEATURES EAS4B51038 OUTLINE OF FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the optimum air-fuel ratio in accordance with the engine operating conditions. In a...

[Page 12] Yamaha FZ6RC

FEATURES 1-3 EAS4B51039 FI SYSTEM The fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator (in the fuel pump) maintains the fuel pressure that is applied to the fuel injector at 245 – 255 kPa (2.45 ...

[Page 13] Yamaha FZ6RC

FEATURES 1-4 EAS20S1001 INSTRUMENT FUNCTIONS Multi-function meter unit WARNING EWA20S1001 Be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing settings while riding can distract the o...

[Page 14] Yamaha FZ6RC

FEATURES 1-5 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes ...

[Page 15] Yamaha FZ6RC

FEATURES 1-6 Self-diagnosis device This model is equipped with a self-diagnosis de- vice for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on and the display will in...

[Page 16] Yamaha FZ6RC

IMPORTANT INFORMATION 1-7 EAS20180 IMPORTANT INFORMATION EAS20190 PREPARATION FOR REMOVAL AND DISASSEMBLY 1. Before removal and disassembly, remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equ...

[Page 17] Yamaha FZ6RC

IMPORTANT INFORMATION 1-8 EAS20230 BEARINGS AND OIL SEALS Install bearings “1” and oil seals “2” so that the manufacturer’s marks or numbers are visible. When installing oil seals, lubricate the oil seal lips with a light coat of ...

[Page 18] Yamaha FZ6RC

CHECKING THE CONNECTIONS 1-9 EAS20250 CHECKING THE CONNECTIONS NOTICE ECA20S1001 Electronic parts are very sensitive. Handle with care and do not give impact. NOTICE ECA20S1002 ● Mankind has static electricity. It`s voltag...

[Page 19] Yamaha FZ6RC

CHECKING THE CONNECTIONS 1-10 TIP If the pin “1” on the terminal is flattened, bend it up. TIP If the contact seems not good, pull the terminal by hand and check its condition. 4. Connect: ● Lead ● Coupler ● Conn...

[Page 20] Yamaha FZ6RC

CHECKING THE CONNECTIONS 1-11 EAS21850 INSTALLING THE QUICK FASTENER TIP To install the quick fastener, push its pin so that it protrudes from the fastener head, then insert the fastener into the cover and push the pin “a” in with scr...

[Page 21] Yamaha FZ6RC

SPECIAL TOOLS 1-12 EAS20260 SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate t...

[Page 22] Yamaha FZ6RC

SPECIAL TOOLS 1-13 Oil pressure adapter H 90890-03139 3-24 Compression gauge 90890-03081 Engine compression tester YU-33223 5-18 Steering nut wrench 90890-01403 Spanner wrench YU-33975 3-18, 4-53 Damper rod holder 90890-01460 4-46, 4-48 T-handl...

[Page 23] Yamaha FZ6RC

SPECIAL TOOLS 1-14 Fork seal driver attachment ( ø 41) 90890-01381 Replacement 41 mm YM-A5142-2 4-48 Ring nut wrench 90890-01268 Spanner wrench YU-1268 4-53 Valve spring compressor 90890-04019 YM-04019 5-21, 5-26 Valve spring compressor at...

[Page 24] Yamaha FZ6RC

SPECIAL TOOLS 1-15 Sheave holder 90890-01701 Primary clutch holder YS-01880-A 5-30, 5-31, 5-32 Flywheel puller 90890-01362 Heavy duty puller YU-33270-B 5-30 Flywheel puller attachment 90890-04089 Crankshaft protector YM-33282 5-30 Yamaha bond ...

[Page 25] Yamaha FZ6RC

SPECIAL TOOLS 1-16 Universal clutch holder 90890-04086 YM-91042 5-50, 5-54 Piston pin puller set 90890-01304 Piston pin puller YU-01304 5-66 Radiator cap tester 90890-01325 Radiator pressure tester YU-24460-01 6-3 Tool name/Tool No. Illustrat...

[Page 26] Yamaha FZ6RC

SPECIAL TOOLS 1-17 Radiator cap tester adapter 90890-01352 Radiator pressure tester adapter YU-33984 6-3 Mechanical seal installer 90890-04078 Water pump seal installer YM-33221-A 6-12 Middle driven shaft bearing driver 90890-04058 Bearing driv...

[Page 27] Yamaha FZ6RC

1 2 3 4 5 6 7 8 9 SPECIFICATIONS GENERAL SPECIFICATIONS .......................................................................2-1 ENGINE SPECIFICATIONS...........................................................................2-2 CHASSIS SPECI...

[Page 28] Yamaha FZ6RC

GENERAL SPECIFICATIONS 2-1 EAS20280 GENERAL SPECIFICATIONS Model FZ6RY 36P1 (U49) FZ6RY 36P4 (U49) FZ6RYC 36P2 (CAL) FZ6RYC 36P5 (CAL) Dimensions Overall length 2120 mm (83.5 in) Overall width 770 mm (30.3 in) Overall height 1185 mm (46...

[Page 29] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-2 EAS20290 ENGINE SPECIFICATIONS Engine Engine type Liquid cooled 4-stroke, DOHC Displacement 599.8 cm 3 Cylinder arrangement Forward-inclined parallel 4-cylinder Bore × stroke 65.5 × 44.5 mm (2.5...

[Page 30] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-3 Radiator core Width 300.0 mm (11.81 in) Height 197.0 mm (7.76 in) Depth 22.0 mm (0.87 in) Water pump Water pump type Single suction centrifugal pump Reduction ratio 86/44 × 31/31 (1.955) Spark plug (s) Manuf...

[Page 31] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-4 Valve clearance (cold) Intake 0.13 – 0.20 mm (0.0051 – 0.0079 in) Exhaust 0.23 – 0.30 mm (0.0091 – 0.0118 in) Valve dimensions Valve head diameter A (intake) 24.90 – 25.10 mm (0.9803...

[Page 32] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-5 Valve spring Free length (intake) 39.08 mm (1.54 in) Free length (exhaust) 39.08 mm (1.54 in) Installed length (intake) 33.40 mm (1.31 in) Installed length (exhaust) 33.40 mm (1.31 in) Spring rate K1 (intake) 25.05 N...

[Page 33] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-6 Piston ring Top ring Ring type Barrel Dimensions (B × T) 0.90 × 2.45 mm (0.04 × 0.10 in) End gap (installed) 0.25 – 0.35 mm (0.0098 – 0.0138 in) Ring side clearance 0.030 – 0.06...

[Page 34] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-7 Wear limit 2.80 mm (0.1102 in) Plate quantity 6 pcs Friction plate thickness 2.92 – 3.08 mm (0.115 – 0.121 in) Wear limit 2.80 mm (0.1102 in) Plate quantity 1 pcs Friction plate thickness 2.94 – 3.06 ...

[Page 35] Yamaha FZ6RC

ENGINE SPECIFICATIONS 2-8 Output voltage (at idle) Adjusted by tachometer Idling condition Engine idling speed 1250 – 1350 r/min CO% 4.5 – 5.5 % Intake vacuum 32.0 kPa (238 mmHg, 9.37 inHg) Water temperature 95.0 – 105.0 ...

[Page 36] Yamaha FZ6RC

CHASSIS SPECIFICATIONS 2-9 EAS20300 CHASSIS SPECIFICATIONS Chassis Frame type Diamond Caster angle 26.00 ° Trail 103.5 mm (4.07 in) Front wheel Wheel type Cast wheel Rim size 17M/C x MT3.50 Rim material Aluminum Wheel travel 130...

[Page 37] Yamaha FZ6RC

CHASSIS SPECIFICATIONS 2-10 Master cylinder inside diameter 16.00 mm (0.63 in) Caliper cylinder inside diameter 30.16 mm (1.19 in) Caliper cylinder inside diameter 25.40 mm (1.00 in) Recommended fluid DOT 4 Rear brake Type Single disc brake...

[Page 38] Yamaha FZ6RC

CHASSIS SPECIFICATIONS 2-11 Drive chain slack 45.0 – 55.0 mm (1.77 – 2.17 in) 15-link length limit 239.3 mm (9.42 in) ...

[Page 39] Yamaha FZ6RC

ELECTRICAL SPECIFICATIONS 2-12 EAS20310 ELECTRICAL SPECIFICATIONS System voltage 12 V Ignition system Ignition system TCI (digital) Advancer type Digital Ignition timing (B.T.D.C.) 6.5 °/ 1300 r/min Engine control unit Model/m...

[Page 40] Yamaha FZ6RC

ELECTRICAL SPECIFICATIONS 2-13 Electric starting system System type Constant mesh Starter motor Power output 0.60 kW Armature coil resistance 0.0012 – 0.0022 Ω Brush overall length 10.0 mm (0.39 in) Limit 3.50 mm (0.14 in) Br...

[Page 41] Yamaha FZ6RC

TIGHTENING TORQUES 2-14 EAS20320 TIGHTENING TORQUES EAS20330 GENERAL TIGHTENING TORQUE SPECIFICATIONS This chart specifies tightening torques for stan- dard fasteners with a standard ISO thread pitch. Tightening torque specifications f...

[Page 42] Yamaha FZ6RC

TIGHTENING TORQUES 2-15 Thermostat cover bolt M6 2 12 Nm (1.2 m · kgf, 8.7 ft · lbf) Water jacket joint bolt M6 2 10 Nm (1.0 m · kgf, 7.2 ft · lbf) Water pump cover bolt M6 1 10 Nm (1.0 m · kgf, 7.2 ft · lbf) Coola...

[Page 43] Yamaha FZ6RC

TIGHTENING TORQUES 2-16 Clutch cover bolt M6 10 10 Nm (1.0 m · kgf, 7.2 ft · lbf) Generator cover bolt M6 7 10 Nm (1.0 m · kgf, 7.2 ft · lbf) Crankcase bolt (main journal) M8 10 See TIP Apply oil to threads and sur- face C...

[Page 44] Yamaha FZ6RC

TIGHTENING TORQUES 2-17 TIP ● Cylinder head bolt 1.Tighten the bolts to 19 Nm (1.9 m·kgf, 14 ft·lbf) “1” – “10” following the tightening order. 2.Retighten the bolts 50 Nm (5.0 m·kgf, 36 ft·lbf) “1” – “10” ...

[Page 45] Yamaha FZ6RC

TIGHTENING TORQUES 2-18 Cylinder head tightening sequence. Crankcase tightening sequence. EAS20350 CHASSIS TIGHTENING TORQUES 6 28104 3 19 7 5 468210 57391 13 21 16 19 20 27 17 11 12 1815 14 26 24 22 23 25 Item Threa d size Q’ty Tigh...

[Page 46] Yamaha FZ6RC

TIGHTENING TORQUES 2-19 Steering stem nut M22 1 110 Nm (11 m · kgf, 80 ft · lbf) Upper handlebar holder bolt M8 4 24 Nm (2.4 m · kgf, 17 ft · lbf) Lower bracket pinch bolt – 2 30 Nm (3.0 m · kgf, 22 ft · lbf)...

[Page 47] Yamaha FZ6RC

TIGHTENING TORQUES 2-20 Fuel pump and fuel tank M5 6 4 Nm (0.4 m · kgf, 2.9 ft · lbf) Ignition coil screw M6 2 1.5 Nm (0.15 m · kgf, 1.1 ft · lbf) Seat lock and frame M6 2 7 Nm (0.7 m · kgf, 5.0 ft · lbf) Seat key ...

[Page 48] Yamaha FZ6RC

TIGHTENING TORQUES 2-21 TIP ● Lower ring nut 1.First, tighten the ring nut to approximately 52 Nm (5.2 m·kgf, 38 ft·lbf) with a torque wrench, then loosen the ring nut completely. 2.Retighten the lower ring nut to 18 Nm (1.8 m·kgf, 13 ...

[Page 49] Yamaha FZ6RC

LUBRICATION POINTS AND LUBRICANT TYPES 2-22 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings and bushes Crankshaft pins Piston surfaces Piston pins Connecting rod...

[Page 50] Yamaha FZ6RC

LUBRICATION POINTS AND LUBRICANT TYPES 2-23 EAS20380 CHASSIS Cylinder head cover semicircular Three bond No.1215B ® Crankcase mating surface Three bond No.1215 ® Generator rotor cover (stator coil assembly lead grommet) Three bo...

[Page 51] Yamaha FZ6RC

LUBRICATION POINTS AND LUBRICANT TYPES 2-24 Sidestand bracket and link mating surface Lubrication point Lubricant LS ...

[Page 52] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-25 EAS20390 LUBRICATION SYSTEM CHART AND DIAGRAMS EAS20400 ENGINE OIL LUBRICATION CHART 13 12 11 101010 10 9 1414 5 6 7 8 3 2 1 4 14 14 15 ...

[Page 53] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-26 1. Oil strainer 2. Oil pump 3. Relief valve 4. Oil filter 5. Oil cooler 6. Main axle 7. Oil pipe 8. Drive axle 9. Main gallery 10. Oil nozzle 11. Timing chain tensioner 12. Intake camshaft 13. Exhaust...

[Page 54] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-27 EAS20410 LUBRICATION DIAGRAMS 1 5 3 2 4 ...

[Page 55] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-28 1. Oil level switch 2. Oil cooler 3. Relief valve 4. Ventilation chamber cover 5. Oil delivery pipe ...

[Page 56] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-29 3 7 8 2 1 4 6 5 ...

[Page 57] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-30 1. Oil pump 2. Exhaust camshaft 3. Intake camshaft 4. Oil strainer 5. Oil pipe 6. Oil delivery pipe 7. Timing chain tensioner 8. Oil check bolt ...

[Page 58] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-31 3 6 5 1 2 4 ...

[Page 59] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-32 1. Oil cooler 2. Oil strainer 3. Oil level switch 4. Oil pump 5. Oil pipe 6. Oil filter ...

[Page 60] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-33 1 2 4 5 3 ...

[Page 61] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-34 1. Main axle 2. Oil pump 3. Relief valve 4. Oil pipe 5. Oil delivery pipe ...

[Page 62] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-35 3 2 5 4 1 ...

[Page 63] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-36 1. Cylinder head 2. Intake camshaft 3. Exhaust camshaft 4. Crankshaft 5. Oil nozzle ...

[Page 64] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-37 2 3 1 ...

[Page 65] Yamaha FZ6RC

LUBRICATION SYSTEM CHART AND DIAGRAMS 2-38 1. Main axle 2. Drive axle 3. Oil pipe ...

[Page 66] Yamaha FZ6RC

COOLING SYSTEM DIAGRAMS 2-39 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 2 3 5 6 4 4 7 ...

[Page 67] Yamaha FZ6RC

COOLING SYSTEM DIAGRAMS 2-40 1. Radiator 2. Oil cooler 3. Water pump 4. Coolant reservoir 5. Fast idle plunger 6. Water pump breather hose 7. Water jacket joint ...

[Page 68] Yamaha FZ6RC

CABLE ROUTING 2-41 EAS20430 CABLE ROUTING ...

[Page 69] Yamaha FZ6RC

CABLE ROUTING 2-42 1. Clutch cable 2. Throttle cable (accelerator side) 3. Throttle cable (decelerator side) A. Clamp the left handlebar switch lead, main switch lead, and throttle cables. Clamp the leads at the white tape position. Direct...

[Page 70] Yamaha FZ6RC

CABLE ROUTING 2-43 ...

[Page 71] Yamaha FZ6RC

CABLE ROUTING 2-44 1. Fuel tank drain hose 2. Rear mudguard assembly 3. ECU lead 4. Starter motor lead 5. Oil level switch lead 6. Sidestand switch lead 7. Sub-wire harness (throttle body) 8. Throttle body joint coupler 9. Wire harness A...

[Page 72] Yamaha FZ6RC

CABLE ROUTING 2-45 ...

[Page 73] Yamaha FZ6RC

CABLE ROUTING 2-46 1. Right handlebar switch lead 2. Radiator fan motor lead 3. Ignition coil #2, #3 connector 4. Main switch lead 2 5. Main switch lead 1 6. Left handlebar switch lead 7. Ignition coil #1, #4 connector 8. Throttle cables...

[Page 74] Yamaha FZ6RC

CABLE ROUTING 2-47 ...

[Page 75] Yamaha FZ6RC

CABLE ROUTING 2-48 1. Fuel tank breather hose 2. Rectifier/regulator 3. Battery negative lead 4. Starter relay 5. Battery positive lead 6. Starter motor lead 7. Fuel tank drain hose 8. Throttle body joint coupler A. To crankshaft positio...

[Page 76] Yamaha FZ6RC

CABLE ROUTING 2-49 ...

[Page 77] Yamaha FZ6RC

CABLE ROUTING 2-50 1. Radiator fan motor relay 2. Relay unit 3. License plate light lead 4. Rear turn signal light leads (left/right) 5. Tail/brake light lead 6. Seat lock cable 7. Turn signal relay 8. Headlight relay 9. Lean angle senso...

[Page 78] Yamaha FZ6RC

CABLE ROUTING 2-51 ...

[Page 79] Yamaha FZ6RC

CABLE ROUTING 2-52 1. Front brake hose 2. Front fork assembly A. Clamp it securely. The pawl must be directed toward the right side of the motorcycle. B. Insert it securely until it reaches its end position. C. Secure for 3 or more notche...

[Page 80] Yamaha FZ6RC

CABLE ROUTING 2-53 ...

[Page 81] Yamaha FZ6RC

CABLE ROUTING 2-54 1. Rear brake caliper 2. Dust cover 3. Rear brake hose 4. Rear brake reservoir 5. Rear brake light switch lead 6. Frame complete 7. Swingarm 8. Fuel tank 9. Rollover valve (California only) 10. Canister purge hose (Calif...

[Page 82] Yamaha FZ6RC

CABLE ROUTING 2-55 ...

[Page 83] Yamaha FZ6RC

CABLE ROUTING 2-56 1. Clutch cable 2. Left handlebar switch lead 3. Horn lead 4. Throttle cables 5. Right handlebar switch lead 6. Cable guide A. Pass the horn lead front of the inner tube and clamp it on. Direct the end of clamp toward fro...

[Page 84] Yamaha FZ6RC

CABLE ROUTING 2-57 ...

[Page 85] Yamaha FZ6RC

CABLE ROUTING 2-58 1. Radiator fan motor lead 2. Crankshaft position sensor lead 3. Wire harness 4. Connector cover A. To meter B. To headlight C. Clamp the wire harness, right handlebar switch lead, and radiator fan motor lead. Clamp the r...

[Page 86] Yamaha FZ6RC

CABLE ROUTING 2-59 ...

[Page 87] Yamaha FZ6RC

CABLE ROUTING 2-60 1. Battery negative lead 2. Rear brake light switch lead 3. Fuel tank breather hose 4. Rear turn signal light lead (right/left) 5. License plate light lead 6. Tail/brake light lead 7. Neutral switch lead A. Install th...

[Page 88] Yamaha FZ6RC

CABLE ROUTING 2-61 ...

[Page 89] Yamaha FZ6RC

CABLE ROUTING 2-62 1. Fuel tank cap 2. Fuel tank 3. Fuel pump 4. Fuel hose 5. Fuel tank breather hose (right side) 6. Fuel tank drain hose (left side) 7. Throttle body 8. Fuel hose connector 9. Fuel pump bracket 10. Rubber cover 11. Fuel t...

[Page 90] Yamaha FZ6RC

CABLE ROUTING 2-63 ...

[Page 91] Yamaha FZ6RC

CABLE ROUTING 2-64 1. Synchronizing hose #1 2. Synchronizing hose #2 3. Synchronizing hose #3 4. Synchronizing hose #4 5. Fast idle plunger coolant hose 6. Throttle position sensor 7. Fuel injector #4 8. Intake air pressure sensor 9. F...

[Page 92] Yamaha FZ6RC

CABLE ROUTING 2-65 ...

[Page 93] Yamaha FZ6RC

CABLE ROUTING 2-66 1. Synchronizing hose #1 2. Synchronizing hose #2 3. Canister purge hose (California only) 4. Synchronizing hose #3 5. Synchronizing hose #4 6. Fast idle plunger coolant hose 7. Throttle position sensor 8. Fuel inject...

[Page 94] Yamaha FZ6RC

CABLE ROUTING 2-67 ...

[Page 95] Yamaha FZ6RC

CABLE ROUTING 2-68 1. Fast idle plunger coolant hose 2. Fast idle plunger 3. Synchronizing hose #1 4. Synchronizing hose #2 5. Fast idle plunger hose (fast idle plunger-throttle body #1) 6. Intake air pressure sensor 7. Throttle position...

[Page 96] Yamaha FZ6RC

CABLE ROUTING 2-69 ...

[Page 97] Yamaha FZ6RC

CABLE ROUTING 2-70 1. Air cut-off valve hose 1 2. Air cut-off valve hose 2 3. Air cut-off valve 4. Air cut-off valve hose 3 5. Air filter case 6. Bracket 7. Rubber cover 8. Reed valve A. Install the clamp with its end facing the right sid...

[Page 98] Yamaha FZ6RC

CABLE ROUTING 2-71 ...

[Page 99] Yamaha FZ6RC

1 2 3 4 5 6 7 8 9 PERIODIC CHECKS AND ADJUSTMENTS PERIODIC MAINTENANCE...........................................................................3-1 INTRODUCTION....................................................................................

[Page 100] Yamaha FZ6RC

ADJUSTING THE HEADLIGHT BEAMS..................................................3-29 REPLACING THE HEADLIGHT BULBS ..................................................3-30 ...