Exmark Laser Z Propane Operator's Manual

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[Page 1] Exmark Laser Z Propane

LAZERZ®PROPANE ForSerialNos. 920,000&Higher PartNo.4500-720Rev.A ...

[Page 2] Exmark Laser Z Propane

Thissparkignitionsystemcomplieswiththe CanadianstandardICES-002.Cesystèmed’allumage parètincelledevèhiculeestconformeàlanorme NMB-002duCanada KeepthisengineOwner’sManualwithyourunit. ShouldthisengineOwner’sManualbecome damagedorillegible,re...

[Page 3] Exmark Laser Z Propane

Introduction CONGRATULATIONSonthepurchaseofyour ExmarkMower.Thisproducthasbeencarefully designedandmanufacturedtogiveyouamaximum amountofdependabilityandyearsoftrouble-free operation. Thismanualcontainsoperating,maintenance, adjustment,andsafetyinstr...

[Page 4] Exmark Laser Z Propane

Contents Introduction...........................................................3 Safety.....................................................................5 SafetyAlertSymbol.........................................5 SafeOperatingPractices............

[Page 5] Exmark Laser Z Propane

Safety Safety SafetyAlertSymbol ThislawnmowermeetsorexceedstheB71.4 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction. Exmarkdesignedandtestedthislawnmowertooffer reasonablysafeservice;however,failuretocomply withth...

[Page 6] Exmark Laser Z Propane

Safety •Wearappropriateclothingincludingsafetyglasses, substantialfootwear,longtrousers,andhearing protection.DoNotoperatewhenbarefootor whenwearingopensandals.Longhair,loose clothingorjewelrymaygettangledinmoving parts. CAUTION Thismachineproduces...

[Page 7] Exmark Laser Z Propane

Safety DANGER LPGfuelisextremelyammableandvapors areexplosive. •Incaseofretakethefollowingsteps: 1.Ifyoucansafelydoso,stoptheowof gasasquicklyaspossible.Neverput outameunlessgascanbeshutoff. 2.NotifytheFireDepartmentandclear immediatear...

[Page 8] Exmark Laser Z Propane

Safety –InspecttheLPGtankandthefuelconnection jointforleaks.Usethefollowingprocedure belowtodetectleaks: ◊Applyanapprovedleakdetectorsolution, obtainedfromatrainedandqualied LPGdistributor,orathicknon-ammonia soapywatersolution(50%non-ammonia ...

[Page 9] Exmark Laser Z Propane

Safety damageandmakerepairsbeforerestarting andoperatingthemower). –Beforeclearingblockages. –Wheneveryouleavethemower. •Stopengine,waitforallmovingpartstostop,and engageparkingbrake: –Beforechangingtanks. –Beforedumpingthegrasscatcher. WAR...

[Page 10] Exmark Laser Z Propane

Safety •Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards. •Beawarethatoperatingonwetgrass,acrosssteep slopesordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering. �...

[Page 11] Exmark Laser Z Propane

Safety •Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugcharger beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools. DANGER Chargingorjumpstartingthebatterymay produceexplosivegases.Batter...

[Page 12] Exmark Laser Z Propane

Safety SafetyandInstructionalDecals •Keepallsafetysignslegible.Removeallgrease, dirtanddebrisfromsafetysignsandinstructional labels. •Replaceallworn,damaged,ormissingsafety signs. •Whenreplacementcomponentsareinstalled,be surethatcurrentsafetys...

[Page 13] Exmark Laser Z Propane

Safety 107-2102 109-3148 109-7232 1.Fast3.Neutral 2.Slow 4.Reverse 109-7330 109-7929 109-9361 DeckDriveBeltRouting 13 ...

[Page 14] Exmark Laser Z Propane

Safety 109-9875 116-0157 1.SeeOperator’sManual 116-0205 116-0211 116-0752 1.Latch2.Unlatch 14 ...

[Page 15] Exmark Laser Z Propane

Safety 116-1714 116-2643 116-3261 1.Throttle-fast 2.Throttle-slow 116-3446 1.Battery4.Parkingbrake 2.Hourmeter5.Neutral 3.PTO6.Operatorpresence switch 117–2718 PTOSwitchSymbols 1.PTO–disengage2.PTO–engage 109-7069 15 ...

[Page 16] Exmark Laser Z Propane

Safety 109-9906 16 ...

[Page 17] Exmark Laser Z Propane

Specications Specications ModelNumbers SerialNos:920,000andHigher LZS29PKA604;LZS29PKA724;LZX29PKA606 Systems Engine •EngineSpecications:SeeyourEngineOwner’s Manual •EngineOilType:Exmark4–CyclePremium EngineOil •RPM:FullSpeed:3750�...

[Page 18] Exmark Laser Z Propane

Specications OperatorControls •SteeringandMotionControl: Note:Motioncontrolleversareadjustableto twoheights. –Separatelevers,oneachsideoftheconsole, controlspeedanddirectionoftravelofthe respectivedrivewheels. –Steeringiscontrolledbyvaryingt...

[Page 19] Exmark Laser Z Propane

Specications Tires&Wheels Drive Pneumatic(Airlled) Quantity 2 Tread “Multi-TracC/S” Size24x12.00-12 PlyRating 4 Pressure 13psi(90kPa) FrontCaster Semi-Pneumatic ModelLZS-LPLZS-LPLZX-LP DeckSize 60 72 60 Quantity 222 Tread SmoothSmoothSm...

[Page 20] Exmark Laser Z Propane

Specications TreadWidth:(CentertoCenterof Tires,Widthwise) 60inchDeck72inchDeck DriveWheels41.6inches (105.7cm) 43.6inches (110.7cm) CasterWheels39.5inches (100.3cm) 47.1inches (119.6cm) WheelBase:(CenterofCasterTireto CenterofDriveTire) LZX-LPUni...

[Page 21] Exmark Laser Z Propane

ProductOverview TorqueRequirements BoltLocation Torque BladeDriveSheave MountingNut LZX-LPUnits: LZS-LPUnits: 90-110ft-lb(122-149N-m) 130-160ft-lb(176-217 N-m) CutterHousingSpindle Nut(LZX-LPUnitsOnly) 160-185ft-lb (217-251N-m) BladeMountingBolt (lub...

[Page 22] Exmark Laser Z Propane

Operation Operation Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition. Controls MotionControlLevers Themotioncontrolleverslocatedoneachsideof theconsolecontroltheforwardandreversemotion ofthemachine. Movingtheleversforward...

[Page 23] Exmark Laser Z Propane

Operation Figure7 1.Releasebutton2.Parkbrake Theunitmustbetieddownandbrakeengagedwhen transporting. IgnitionSwitch Locatedonrightconsole(seeFigure6). Theignitionswitchisusedtostartandstopthe engine.Theswitchhasthreepositions“OFF”,“ON” and“S...

[Page 24] Exmark Laser Z Propane

Operation Important:Thisvalvehasaprotectiveplastic capthatshouldNEVERberemoved.Ifthe capisdamagedormissing,contacttrainedand qualiedpersonnelimmediately. LPGCylinderBrackets Thebracketsarelocatedontheenginedeck. TheLPGcylinderbracketsareusedtofast...

[Page 25] Exmark Laser Z Propane

Operation DeckLiftPedal Locatedattherightfrontcorneroftheoorpan. Pushthepedalforwardwithyourfoottoraisethe cuttingdeck.Allowthepedaltomoverearwardto lowerthecuttingdecktothecutheightthathasbeen set. TransportLock Locatedontheheightofcutadjustmentp...

[Page 26] Exmark Laser Z Propane

Operation Figure13 1.Engaged2.Partiallyengaged—Do NotoperatewithROPS inthiscondition. Important:Alwaysusetheseatbeltwiththe rollbarintheoperate(raised)position.Ensure thattherearpartoftheseatissecuredwiththe seatlatch. OpentheFuelValve 1.Slowlyopen...

[Page 27] Exmark Laser Z Propane

Operation 5.Placethethrottleinthe“SLOW”position. 6.Turnoffthefuelvalveandallowtheengineto runoutoffuel.Failuretodothismaycausethe engineto“ood”whenre-starting. 7.Turntheignitionswitchtothe“OFF”position oncetheenginehasstopped. 8.Remove...

[Page 28] Exmark Laser Z Propane

Operation Figure15 1.FrontofUnit 3.Neutral 2.Forward4.Reverse DrivinginReverse 1.Movethemotioncontrolleversinwardtothe neutraloperateposition. 2.Tomoverearwardinastraightline,moveboth leversrearwardwithequalpressure. Toturnright,releasepressureontheR...

[Page 29] Exmark Laser Z Propane

Operation mm)clearancetothegroundtominimizegouging androllerwearordamage. Figure17 Forcuttingheightsabove3.5inches(90mm)usethe bottomhole.Therollerswillstillbeeffectiveagainst scalping. 1.Anti-scalproller mountingbracket 2.Cuttingheight ForMaximumDec...

[Page 30] Exmark Laser Z Propane

Operation Transporting TransportingaUnit Useaheavy-dutytrailerortrucktotransportthe machine.Lockbrakeandblockwheels.Securely fastenthemachinetothetrailerortruckwithstraps, chains,cable,orropes.Besurethatthetrailerortruck hasallnecessarylightingandmar...

[Page 31] Exmark Laser Z Propane

Operation asurfacefortheframememberstocontactifthe unitstartstotipbackward.Ifitisnotpossibletouse onefullwidthramp,useenoughindividualrampsto simulateafullwidthcontinuousramp. Rampshouldbelongenoughsothattheangles betweentherampandthegroundandtheramp...

[Page 32] Exmark Laser Z Propane

Maintenance Maintenance Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition. WARNING Whilemaintenanceoradjustmentsarebeing made,someonecouldstarttheengine. Accidentalstartingoftheenginecouldseriously injureyouorotherbystander...

[Page 33] Exmark Laser Z Propane

Maintenance MaintenanceService Interval MaintenanceProcedure Every500hours •Replacethesecondaryaircleanerelement(Mayneedmoreoftenundersevereconditions. SeetheEngineOwner’sManualforadditionalinformation.) •Changethehydrauliclteranduid. •...

[Page 34] Exmark Laser Z Propane

Maintenance Voltage Reading Percent Charge Maximum Charger Settings Charging Interval 11.7–12.00–25% 14.4volts/4 amps 3Hours 11.7orless 0% 14.4volts/2 amps 6Hoursor More RecommendedJump StartingProcedure ServiceInterval:Asrequired 1.Checktheweakb...

[Page 35] Exmark Laser Z Propane

Maintenance VEHICLE(NOTTOTHENEGATIVEPOST) AWAYFROMTHEBATTERY .STANDBACK. 7.Startthevehicleandremovethecablesinthe reverseorderofconnection(theengineblock (black)connectionisthersttodisconnect). CheckMowerBlades ServiceInterval:Beforeeachuseordaily...

[Page 36] Exmark Laser Z Propane

Maintenance lockposition.Theoperatordoesnotneedtobe intheseattostarttheengine. Trytostartwithoperatorinseat,parkingbrake disengaged,PTOdisengagedandmotioncontrol leversintheneutrallockposition-startermust notcrank. Trytostartwithoperatorinseat,parkin...

[Page 37] Exmark Laser Z Propane

Maintenance (Mayneedmoreoften undersevereconditions. SeetheEngineOwner’s Manualforadditional information.) Every500hours—Replace thesecondaryaircleaner element(Mayneedmore oftenundersevere conditions.Seethe EngineOwner’sManual foradditionalinfo...

[Page 38] Exmark Laser Z Propane

Maintenance 2.Checktirepressureindrivetires. 3.Inatedrivetiresto13psi(90kPa). 4.Semi-pneumaticcastertiresDoNotneedtobe inated. Note:DoNotaddanytypeoftirelinerorfoam llmaterialtothetires.Excessiveloadscreatedby foamlledtiresmaycausefailure...

[Page 39] Exmark Laser Z Propane

Maintenance 7.Insertonebearing,onenewsealintothewheel. Note:Seals(ExmarkP/N103-0063)mustbe replaced. 8.Iftheaxleassemblyhashadbothspacernuts removed(orbrokenloose),applyathreadlocking adhesivetoonespacernutandthreadontothe axlewiththewrenchatsfaci...

[Page 40] Exmark Laser Z Propane

Maintenance WARNING Fuelsystemcomponentsareunderhigh pressure.Theuseofdamagedorimproper componentscancausesystemfailure,fuel leakage,andpossibleexplosion,whichmay resultinseriousinjuryordeath. •DoNotattempttorepairormodifythe valves,ttings,oroth...

[Page 41] Exmark Laser Z Propane

Maintenance ExmarkPremiumHydroOilisrecommended. Refertothechartforanacceptablealternative: HydroOil ChangeInterval ExmarkPremiumHydro Oil(Preferred) 500Hours Mobil115W50 250Hours 10.Removethecatchpanandproperlydisposeof hydrooilandlteraccordingtol...

[Page 42] Exmark Laser Z Propane

Maintenance Adjustments Note:DisengagePTO,shutoffengine,waitfor allmovingpartstostop,engageparkingbrake,and removekeybeforeservicing,cleaning,ormakingany adjustmentstotheunit. CAUTION Raisingthemowerdeckforserviceor maintenancerelyingsolelyonmechanic...

[Page 43] Exmark Laser Z Propane

Maintenance Figure29 1.Adjusterlink3.Adjuster 2.Jamnut ForLZS-LPUnits:Loosenthewhizlocknuton thesideoftheyokeandthejamnutontop.Fine tunethescrewadjusterbyturningittoget3inch (7.6mm)height(seeFigure30). Toincreasetheheight,turntheadjusterscrew clockwi...

[Page 44] Exmark Laser Z Propane

Maintenance DeckBeltTension Self-tensioning-Noadjustmentnecessary. AdjustingtheParkingBrake ServiceInterval:Aftertherst100hours Every500hoursthereafter Checktomakesurebrakeisadjustedproperly.This proceduremustbefollowedaftertherst100hours orwhe...

[Page 45] Exmark Laser Z Propane

Maintenance 14.Oncestep11isachieved,holdthethreadedrod endwithatoolandtightenthelocknutagainst thestandardnut.DoNotallowthecabletoturn whenthenutsaretightened. 15.Afteradjustingthebrakesonbothsidesofthe mower,cyclethebrakehandleaminimumofsix timestoa...

[Page 46] Exmark Laser Z Propane

Maintenance Figure34 1.Armature5.Brakespacer 2.Fieldshell6.Re-gapshim 3.Rotor7.Brakepole 4.Brakemountingbolt RemovingtheShim: 1.Stopengine,waitforallmovingpartstostop, andremovekey.Engageparkingbrake.Allow themachinetocoolcompletelybeforestarting the...

[Page 47] Exmark Laser Z Propane

Maintenance Figure37 1.Feelergauge •Ifthegapislessthan0.010inch,then reinstalltheshimandreferencethe Troubleshootingsection. •Ifthegapissufcient,proceedtothe safetycheckinstepF. F.Performthefollowingsafetycheck: a.Sitontheseatandstarttheengine...

[Page 48] Exmark Laser Z Propane

Maintenance Figure38 1.Doublenuts 8.Shutoffunit.Removejumperwirefromwire harnessandplugconnectorintoseatswitch. 9.Removethejackstands. 10.Raisethedeckandre-installtheheightofcutpin. 11.Checkthatthemachinedoesnotcreepinneutral withtheparkbrakesdisenga...

[Page 49] Exmark Laser Z Propane

Maintenance Figure41 1.Bolts4.Nuts 2.Controllever5.Slottedholes 3.Controlarmshaft 2.Movethecontrollevertothenextsetofholes. Securetheleverwiththetwobolts. 3.Repeattheadjustmentfortheoppositecontrol lever. AdjustingtheTilt Themotioncontrolleverscanbet...

[Page 50] Exmark Laser Z Propane

Maintenance Cleaning CleanEngineandExhaust SystemArea ServiceInterval:Beforeeachuseordaily (Mayberequiredmore oftenindryordirty conditions.) CAUTION Excessivedebrisaroundenginecoolingair intakeandexhaustsystemareacancauseengine, exhaustarea,andhydrau...

[Page 51] Exmark Laser Z Propane

Maintenance WasteDisposal MotorOilDisposal Engineoilandhydraulicoilarebothpollutantsto theenvironment.Disposeofusedoilatacertied recyclingcenteroraccordingtoyourstateandlocal regulations. BatteryDisposal DANGER Batteryelectrolytecontainssulfuricac...

[Page 52] Exmark Laser Z Propane

Troubleshooting Troubleshooting Important:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperating conditionpriortomoweruse. Whenaproblemoccurs,donotoverlookthesimplecauses.Forexample:startingproblemscouldbecaused byanemptyfueltank...

[Page 53] Exmark Laser Z Propane

Troubleshooting ProblemPossibleCauseCorrectiveAction 16.Relayorswitchisdefective.16.ContactanAuthorizedServiceDealer. 17.Faultysparkplug. 17.Clean,adjustorreplacesparkplug. SeeCheckSparkPlugsectionin Maintenanceforpropersparkpluggap. 18.Sparkplugwire...

[Page 54] Exmark Laser Z Propane

Troubleshooting ProblemPossibleCauseCorrectiveAction 1.Fuseisblown. 1.Replacefuse.Checkcoilresistance, batterycharge,chargingsystem,and wiringconnectionsandreplaceif necessary. 2.Lowvoltagesupplyattheclutch. 2.Checkcoilresistance,batterycharge, charg...

[Page 55] Exmark Laser Z Propane

Schematics Schematics ElectricalDiagram G013155 PTO SWITCH SEAT SWITCH IGNITION SWITCH FUSE BLOCK REGULATOR GROUND PTO CLUTCH START RELAY LH NEUTRAL SWITCH RH NEUTRAL SWITCH BRAKE SWITCH START RED HOUR METER/MODULE LT. GREEN YELLOW TAN BROWN WHI...

[Page 56] Exmark Laser Z Propane

Schematics ElectricalLogicSchematic BN BN BU BK Y W T PK BN PK OR GN S R PK PK PK LTGR GY GY PK V BN V OR GN OR R PK R BK GND PK BK BN BN BK PK BK GND 15A F4 GY R IBA W V BU V V BK + S - FUEL SENDER 10A F3 (BRAKE) SW6 PKOR R F2 25A PTO CLUTCH BU 1 2...

[Page 57] Exmark Laser Z Propane

Schematics HydraulicDiagram 57 ...

[Page 58] Exmark Laser Z Propane

General Warranty Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any ...

[Page 59] Exmark Laser Z Propane

Notes: 59 ...

[Page 60] Exmark Laser Z Propane

Notes: 60 ...

[Page 61] Exmark Laser Z Propane

ServiceRecord Date: DescriptionofWorkDone:ServiceDoneBy: 61 ...

[Page 62] Exmark Laser Z Propane

62 ...

[Page 63] Exmark Laser Z Propane

G01 1841 Figure44 Thispagemaybecopiedforpersonaluse. 1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethe degreeofslopeofhillsbeforeoperating.DoNotoperatethismachineonaslopegreaterthan15degrees.Fold alongthe...

[Page 64] Exmark Laser Z Propane

MID-MOUNT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LI...