Download or browse on-line these Installation And Maintenance Manual for TriangleTube Smart Line Water Heater.
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[Page 1] TriangleTube Smart Line
Technical Specifications Installation and Maintenance Guide • Before proceeding with installation and operation, read entire manual care- fully. Failure to do so can cause injury or property damage. • When receiving SMART Water Heaters, a...
[Page 2] TriangleTube Smart Line
Table of Contents Product & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Pre-Installation . . . . . . . . . . .�...
[Page 3] TriangleTube Smart Line
1 Following terms are used to bring attention to the presence of various risk levels, or to important information concerning product life. Indicates presence of a hazard which will cause severe persona...
[Page 4] TriangleTube Smart Line
Pre-Installation 2 Codes Compliance Water heater installation must conform with the instructions in this manual and where applicable: • local, state, provincial, and national codes, laws, regulations and�...
[Page 5] TriangleTube Smart Line
Pre-Installation 3 Locating Water Heater • This water heater is not intended for out- door installations. • Keep distance between boiler and water heater to a minimum to: – reduce piping heat ...
[Page 6] TriangleTube Smart Line
Installation - Piping 4 Temperature & Pressure (T&P) Relief Valve To reduce risk of excessive pressures and tem- peratures in the water heater, install tempera- ture and pressure protective equipment required by local codes, but no l...
[Page 7] TriangleTube Smart Line
Installation - Piping 5 Do not install any valve between T&P relief valve and tank connection or on T&P relief valve discharge piping. Do not plug T&P relief valve or discharge piping. Improper placement and piping of T&...
[Page 8] TriangleTube Smart Line
Installation - Piping 6 Water hammering within the domestic pip- ing system can cause premature failure of the inner tank of the water heater. This type of failure is NOT covered under warranty. Vacuum Breaker Installing a vacuum breaker...
[Page 9] TriangleTube Smart Line
Installation - Piping • When the water supply pressure is higher than 70 psig, it is recommended to install a pressure reducing valve on cold water supply line to prevent water loss through�...
[Page 10] TriangleTube Smart Line
Cold Water Inlet 6 1 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) 1 5 5 1 8 7 4 10 M H C Installation - Piping 7 Cold Water Inlet 6 1 Recirculating Loop 2 3 4 1 5 5 1 8 12&q...
[Page 11] TriangleTube Smart Line
7 Cold Water Inlet 6 1 Recirculating Loop 2 3 4 1 5 5 1 8 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) Optional Installation Domestic Piping with Recirculation SMART Series 1. Shut-off valve 2. Recirculation�...
[Page 12] TriangleTube Smart Line
Installation - Piping 10 Cold Water Inlet 6 1 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) 4 1 5 5 8 9 11 10 M H C 7 1. Shut-off valves 4. T&P relief valve 5. Unions 6. Backflow ...
[Page 13] TriangleTube Smart Line
Installation -Piping 11 4 1 3 2 2-Port Priority Valve (normally open) 2-Port Priority Valve (normally close) 1 6 5 Cold water inlet 1 2 4 1 3- Port Priority Valve 3 1 6 Cold water inlet 5 Fig. 5: 1. Shut-off valves 2. Circul...
[Page 14] TriangleTube Smart Line
9 1 1 2 Zone valve Zone Valve 1 4 7 6 Cold water inlet 9 1 1 3 2 2 2 Zone Circulator Zone Circulator 3 3 4 1 7 6 Cold water inlet Fig. 7: Fig. 6: 1. Shut-off valves 2. Circulator 3. Flow check valve 4. Expansion tank�...
[Page 15] TriangleTube Smart Line
Installation - Piping • Recommended for applications in which there is a large water consumption in short period of time. • A maximum of 3 water heaters may be piped in series. • Utilize the lead (hot ...
[Page 16] TriangleTube Smart Line
14 2 3 5 4 1 7 Cold water inlet 6 1 1 2 3 5 4 1 7 Cold water inlet 6 1. Shut-off valves 2. Circulator 3. Flow check valve 4. Expansion tank 5. Drain valve 6. Feed valve 7. Air separator Fig. 10: Multiple SMAR...
[Page 17] TriangleTube Smart Line
Installation - Wiring 15 Wiring Requirements Electrical shock hazard can cause severe personal injury, death or substantial prop- erty damage. Disconnect power before installing and/or servicing. 1. All wiring must be a minimu...
[Page 18] TriangleTube Smart Line
Optima Zone Panel SZC5 with Zone Pumps Wiring Fig. 12: 16 ...
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Optima Zone Panel SCZ5 with Zone Valves Wiring Fig. 13: 17 ...
[Page 20] TriangleTube Smart Line
18 H N High Vo l t a g e 120 V .A.C. 24 V.A.C. Room Thermostat Zone 1 Additional zones Additional zones may be added as shown above Transformer (Power) Zone Valve Zone Valve 1 2 C W ater Heater Thermostat Snap-Set Water Heater Z one *Isolation Rela...
[Page 21] TriangleTube Smart Line
Installation - Wiring H N High Voltage 120 V .A.C. 24 V.A.C. Room Thermostat Room Thermostat Zone 1 Zone 2 Additional zones Additional zones may be added as shown above Transformer (Power) Z one Valve Zone Valve Zone Valve 1 2 C Water Heater Therm...
[Page 22] TriangleTube Smart Line
2 T T 1 4 3 5 6 Circulator Z one 1 Thermostat zone 1 Honeywell R845A R elay 120 H V A C N 2 T T 1 4 3 6 Circulator Zone 2 Thermostat z one 2 5 2 T T 1 4 3 6 Water Heater Circulator Water Heater Thermostat Snap-Set 5 1 2 C Boiler Thermostat Terminals ...
[Page 23] TriangleTube Smart Line
Installation - Wiring 21 T T 1 4 3 5 6 Circulator Z one 1 T hermostat zone 1 Honeywell R 845A C irculator Relay 120 H VAC N 2 T T 1 4 3 6 Circulator Zone 2 Circulator Zone 3 T hermostat zone 2 Thermostat z...
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22 Filling the Inner (Domestic Water) Tank • Never use water heater unless inner and outer tanks are completely filled with water. • Inner tank must be completely filled and pressurized before pressurizing outer tank. 1. Close domes...
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Water Heater Start-Up 23 HOT WATER CAN SCALD! • Water temperatures over 125ºF can cause severe burns instantly, or death from scalds. • Feel water before bathing or showering. • Consumer Product Safety Commission and some states rec...
[Page 26] TriangleTube Smart Line
24 Adjusting the Water Heater Thermostat Water heater thermostat is factory set to its lowest temperature. This may or may not be suitable for your needs. Turn thermostat knob clockwise to increa...
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Water Heater Maintenance 25 Maintenance Schedule Annual service by qualified service technician should include the following: Any procedure required by local codes. Check air vent operation. Verify system pressure. Ai...
[Page 28] TriangleTube Smart Line
26 Do not use automotive, ethylene glycol or petroleum-based antifreeze. Do not use any undiluted antifreeze. This can cause severe personal injury, death or substantial property damage. Water from opened drain valves, unions ...
[Page 29] TriangleTube Smart Line
5. Apply compressed air at a maximum regulated pressure of 40 psig. 6. When draining is complete, remove the air hose and fittings needed to connect the air hose. 7. Close the domestic ...
[Page 30] TriangleTube Smart Line
Replacement Parts 28 SMART Series Item Part # Models Description 1 P3KITAV01 All Air vent, automatic 2 P3KITTH01 All Aquastat - 160ºF residential P3KITTH03 All Aquastat - 194ºF commercial 3 P3KITBTM02 SMART 30, 40, 50 60 Bottom capP3KITBTM03 SMAR...
[Page 31] TriangleTube Smart Line
Replacement Parts 29 10 2 8 9 Thermostat Cover Plate Assembly Thermostat Cover Plate Assembly Located Below Thermostat Cover Plate Assembly 2 6 3 4 5 SMART ...
[Page 32] TriangleTube Smart Line
30 Water Heater Specifications E F Hot Water Outlet Cold Water Inlet Auxiliary Connection Thermostat & Cover Plate Air Vent Top View Rear View B A C D C old Water I nlet Hot Water Outlet Auxiliary Boiler Return Boiler Supply ...
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31 Performances MODEL B oiler Heating Capacity MBH P eak Flow gal./ 10 min. 1 st Hour Flow Gal./Hour C ontinuous Flow Gal./ Hour C irculator Min. GPM SMART 30 87 40 140 115 5 SMART 40 112 50 180 150 7 SMART 50 140 65 220 185 8 SMART 60 270 100 410 36...
[Page 34] TriangleTube Smart Line
Additional quality water heating equipment available from: Triangle Tube Prestige Condensing Wall Mounted Boiler Challenger Solo - Up to 95% AFUE - Fully modulating - Natural gas propane - Combination copper water t...
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