Tyco 4100U-S1 Installation And Maintenance Manual

[Page 1] Simplex 4100U-S1

Fire Australian Installation Manual 4100U-S1 Fire Indicator Panel Installation & Maintenance Australian Installation & Maintenance Manual LT0394 ...

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i ©2006 Tyco Safety Products Christchurch, New Zealand. All specifications and other information shown were current as of document revision date, and are subject to change without notice. Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, Tr...

[Page 4] Simplex 4100U-S1

ii Tyco (THE COMPANY) and the User of this/these document(s) desire to share proprietary technical information concerning electronic systems. For this reason the company is disclosing to the User information in the form of this/these doc...

[Page 5] Simplex 4100U-S1

iii This manual applies to product with the following: Model number : 4100U-S1 Firmware revision : 11.10 and on Document Name : LT0394 4100U-S1 Installation & Maintenance Manual Issue : V1.0 5 July 2006 5 Jul...

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iv READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depends upon proper ...

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v Copyrights and Trademarks .............................................................................................i Approvals.......................................................................................................................

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vi Overview.................................................................................................................. 2-9 Step 2. Mounting Card Bays to Cabinets .................................................................... 2-9 Overv...

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vii Overview.................................................................................................................. 3-7 CPU Motherboard Jumper Settings........................................................................ 3-7 NIC Car...

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viii AIU/PPU Wiring ..................................................................................................... 4-10 ASE Mounting........................................................................................................ 4-10...

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ix Configuring the Card.................................................................................................... 6-5 Overview...................................................................................................................

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x Appendix D Earth Fault Detection.....................................................D-1 Overview..................................................................................................................D-1 General Guidelines...............

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xi Figure 1-1. Basic 4100U-S1 System............................................................................... 1-2 Figure 2-1. CPU Motherboard (566-227) ....................................................................... 2-3 Figure 2...

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xii Table 2-1 Master Controller LEDs 1 through 4.............................................2-5 Table 2-2 Switch/LED Format.....................................................................2-22 Table 2-3 Switch Status .....................

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1-1 The 4100U-S1 is a compact version of the 4100U fire alarm, which is intended for use in applications requiring only one or two loops of addressable devices. This chapter is an overview of basic system concepts. Refer to the page numbe...

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1-2 The basic version of the 4100U-S1 is used for smaller or single-building applications. It is ideally placed in a small building that requires a limited number of notification appliances and initiating devices. If a small building is be...

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1-3 This section lists the parts that are supported by the 4100U-S1 Fire Alarm System. The following is a list of assemblies, cards and modules used in 4100U-S1: These parts are included in the base 4100U-S1: • 742-516 CPU Motherboard (...

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1-4 • LB0602 Operator I/F ISO/Test Card • LB0605 Fan Control Zone Insert Card • 526-873 Slide In Label, LED Switch Module, 1 Sheet of 6 • 4100-1294 LED Module Slide In Labels, Panel Set • LM0309 4100U Mains Lead Wit...

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2-1 This chapter describes how to mount the 4100U-S1 cabinet to a wall, and how to mount system card bays into the cabinets, modules to bays, etc. Most of a 4100U-S1 is already assembled within the factory. Steps 2 to 6 below are therefore...

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2-2 The 4100U-S1 cabinet contains the CPU, operator interface, system power supply (SPS), backup batteries, and any additional modules that the panel requires. These items are organized into sub-assemblies called bays or card frames, each w...

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2-3 Introduction to 4100U-S1 Cabinet, Continued The 4100U CPU motherboard holds the CPU card, which is central to the 4100U-S1 system. It is mounted in the CPU bay, occupying two slots of space immediately beside the power supply. These boa...

[Page 22] Simplex 4100U-S1

2-4 The CPU card mounts onto the CPU motherboard. The CPU card contains a service port, a direct drive user interface connection, and a port for a service modem. MODEM 2 LED1 LED2 LED3 SERVICE PORT DISPLAY CPU CARD BD ASSY 566-149 BAT ON BAT...

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2-5 The CPU card LEDs indicate Bootloader status as shown in the table below. Table 2-1. CPU Card LEDs 1 through 4 Status Condition LED4 LED3 LED2 LED1 Bootloader Initialization On (0.25s), Off (0.25s) On (0.25s), Off (0.25s) On (0...

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2-6 The operator interface lets a user operate the panel. It provides alarm, fault, and isolate status alerts, and lets the user review historical logs and perform diagnostics. Figure 2-3. Operator Interface 4100-6014 Modular Ne...

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2-7 The basic 4100U-S1 has a Fuse Distribution Board mounted on the SPS chassis and connected to the Auxiliary Power terminals. This provides four sets of supply terminals, each individually fused at 1A, but the collective capacity is still l...

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2-8 In the expansion bay, power and data are distributed via the power distribution interface (PDI). The PDI is a wiring board with eight card slots, each of which can accommodate a 4-inch (102 mm) x 5-inch (127 mm) slave card. If 4100-style m...

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2-9 The important aspects of mounting the cabinet are: • Access for the operator; • Height of displays and controls; • Free space for door opening; • Cable entry for field wiring. Refer to AS1670.1 for the height requirement...

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2-10 Note: Some devices that connect to RUI have inherently grounded shield terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur. P10/P11: P10 is associated with Port 1 and P11 is associated with...

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2-11 Each card has to be interconnected with every other card in its bay. At the same time, bays in the 4100U-S1 also have to be connected together. Read this section to ensure that cards and bays are interconnected correctly. Refer also to d...

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2-12 Panels with legacy motherboards in the expansion bay require some non-PDI connections. If you need to connect a harness to a motherboard, refer to Figure 2-6 and follow these steps. Make sure to route the power and communication wiring o...

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2-13 This section contains guidelines and instructions on installing 4”x 5” cards and traditional motherboards into the 4100U-S1 expansion bay. IMPORTANT: This section applies to aftermarket modules for expansion bays only. If you do n...

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2-14 • Motherboards can be installed on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI are routed across the motherboards via their left and right connectors (J1 and P1). • Up to four 2”...

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2-15 The power distribution interface (PDI) is mounted to the back of the expansion bay. The PDI contains slots for up to eight 4”x 5” slave cards. Since the PDI carries power and data across the entire bay, it solves most interconnection ...

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2-16 Use the following procedure when installing motherboards in an expansion bay. Start with the third slot from the left and fill to the right. The mounting items are available as kit 4100-KT0468. 1. Orient the motherboard with the connec...

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2-17 The LED/switch user interface consists of a variety of modules, mounted to the front of an expansion bay, which are configured via the 4100U Programmer. Each display module contains between 8 and 24 switches and LEDs, each one separately ...

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2-18 Below is an illustration of a LED/switch bay from the user’s perspective. Figure 2-11. LED/Switch Modules The LED/switch controller card is a 4100 slave that mounts behind two LED/switch modules. Each LED/switch controller ...

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2-19 If more than 32 zones are required, a second controller (4100-1289) will be required. Note that an ME0456 fan control module counts as 8 zones when adding up the controller requirements. LED 1. This LED illuminates if communication l...

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2-20 Refer to the figures and instructions below to mount the LED/switch controller card assembly to the back of one of the LED/switch cards. 1. Use four 322-123 Nuts and four 268-009 bay Washers to secure the 637-141 Bracket to the ins...

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2-21 All types of modules are mounted to the front of a bay, and are connected to each other via a ribbon cable. Each module operates by the same rules: when a button is pressed, the controller card sends the CPU the information, and the actio...

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2-22 The ME0456 is a 4100U style Switch/LED display module designed specifically for fan control. It complies with the requirements of AS 1668.1:1998. It has rotary switches and LEDs for 4 sets of fans. In order to accommodate the required r...

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2-23 Figure 2-16. ME0456 Fan Control Module ...

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2-24 ...

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3-1 A basic 4100U-S1 system becomes a network node when a Network Interface Card (NIC) or other compatible network card is installed and connected to another network node. How network cards connect to each other depends on the type of media ca...

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3-2 Multiple 4100U-S1 panels can be connected together into a network system by using network interface cards (NICs). When a NIC is installed into a 4100U-S1, it is used to connect to other network nodes. Nodes may consist of other 4100U-S1 o...

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3-3 Network rings or loops can be joined via physical bridge cards. There may be no more than two network loops connected in tandem. For every two loops that are interconnected (using one physical bridge), there can be a maximum of three othe...

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3-4 This chapter describes how to turn a basic 4100U-S1 into a network node. This process consists of the following: Step 1. Mounting media cards to the network interface card (NIC) Step 2. Mounting the network cards in the panel Step 3. W...

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3-5 Figure 3-3. 4100-6014 Network Interface Card The 4100-6014 NIC has the following LEDs: LED1 (yellow). Illuminates when • The host CPU requests it to illuminate • A transmission fails • It is off-line with the host ...

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3-6 There are two approved modules that can be plugged into the 4100-6014 NIC: • 4100-6057 Fiber-Optic Media Card (565-261) • 4100-6056 Wired Media Card (565-413) Each module is shown below. Figure 3-4. The 4100-6057 Fibe...

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3-7 Table 3-1. 4100 NIC & Media Cards - Electrical and Environmental Specifications Electrical Specifications Network Interface Card Startup, no media cards: 8 VDC @ 110 mA Nominal, no media cards: 20 to 32 VDC @ 0 mA Fiber Media...

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3-8 There are two jumper settings on the NIC card: P3 and P4. P3: Determines the NIC data transmission rate, 57.6 kbits/second or 9600 bits/second. • Position 1 – 2 (the right two pins) or no pins jumpered: 57.6 kbits/second (default f...

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3-9 The 4100-6014 Network Interface Card (NIC) uses media cards to connect to other NICs. This section describes how the media cards are mounted onto NICs. NICs connect to each other via the two types of media cards. The types of media cards...

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3-10 The nodes in the network now have to be wired together, so that the NIC in one host panel connects to the NIC in the next panel. Refer to the following guidelines field wiring General • Network nodes must be wired from right por...

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3-11 Maximum wiring distances are shown in the table below. Table 3-2. Wiring Distances Media Type Size Data Rate Max Distance 57.6 kbps 2,100m 0.2 mm 2 unscreened twisted pair 9.6 kbps 3,600m 57.6 kbps 3,000m Wired 0.8 mm 2 ...

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3-12 Connectors U1 (transmitter) and U2 (receiver) on the 4100-6057 Fiber-Optic Media Card are used to connect 4100-6014 NICs across parts of a network. Note: ST connectors with long strain relief boots must be used with the fiber optic c...

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3-13 The 4190-9010 Coupler is used with the 4100-6057 Fiber Optic Media Board, revision “C” or higher. Two 4190-9010 Bi-Directional Couplers are required per connection, one at each node. The 4190-9010 is equipped with type ST connecto...

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3-14 The illustration below shows coupler wiring. Figure 3-7. Coupler Wiring Refer to the guidelines and figures in this topic to use wired media cards. IMPORTANT: TB1 on the wired media card must not be used when it is connected to...

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3-15 Figure 3-8, below, shows how CPU motherboards in two 4100U-S1s with wired media network cards connect to each other. The right port terminals (TB3) on one 4100U-S1 are connected to the left port terminals (TB1) of the other 4100U-S1. ...

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3-16 Figure 3-9 shows an example of loop network cabling using a mixture of fibreoptical cable and twisted pair. Note that the left port of any network card is connected to the right port of the next network card regardless of whether the con...

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4-1 The system power supply (SPS) is described in Chapter 2. A picture of it is shown in Figure 2-4. This chapter has the current and voltage ratings of the SPS and describes how it is installed and configured by the factory. It also d...

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4-2 The following table summarizes the specifications for the SPS. Table 4-1. SPS Input and Output Specifications AC Input Specifications SPS in Basic 4100U- S1 (4100-9848AU) 240 VAC + 6% -10% @ 50 Hz 2 A Maximum DC Output Specifications ...

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4-3 • The bulk supply (rated at 9A max) which feeds 24V Sig, 24V Card, 24V Aux also supplies the SPS Card including the on board IDNet, and the battery charger. The charger is disabled during alarms so as to make the 9A available on the othe...

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4-4 • Additional alarm conditions: Trouble relay activated, power trouble LED on, IDNet LED on, battery charger off, auxiliary power load = 0 mA, NAC alarm load = 0 mA, IDNet = 35 V There are two 4mm (i.e. small) potentiometers on ...

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4-5 The SPS has the following LEDs: LED1 (yellow). Illuminates when NAC 1 is ON or in Fault. LED2 (yellow). Illuminates when NAC 2 is ON or in Fault. LED3 (yellow). Illuminates when NAC 3 is ON or in Fault. LED4 (yellow). Illuminates to in...

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4-6 This section contains explanations of fault messages associated with the SPS that may appear on the 4100U-S1 display. Heading text in the left margin shows the error message, while the paragraph next to it describes the likely cause of the...

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4-7 The Alarm Relay Card mounts on, and is driven by, the SPS. It has 3 relays, each providing one set of voltage-free contacts. It is fitted to the basic 4100U-S1 as standard. The relays are able to be configured under custom control, but...

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4-8 The relays have one set of voltage-free contacts (see note below) connected to one pair of terminals via a header. The two terminals are configured for normally closed or normally open by positioning a jumper on the relay card. Table 6...

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4-9 The Alarm Relay Card is typically used to provide a Brigade Interface. The default configuration is for the three relays to operate on Fault (Trouble), Isolate (Supervisory) and Alarm, respectively. These relays are normally de-energis...

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4-10 The ASE or AIU/PPU should be powered from the fused DC distribution board on the power supply. It is recommended that the brigade device does not share its fuse protection with any other equipment, for reliability. The wiring between t...

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5-1 This chapter shows how various devices are wired to an SPS. It includes connection to NACs, IDNet, relays, and power circuits. Refer to the page number listed in this table for information on a specific topic. Topic See Page # G...

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5-2 • All field wires must be 0.75 mm 2 or greater cross section and comply with AS1670.1 and the wiring code. • Conductors must test free of all earth leakage. • All wiring must be done using copper conductors only, unless noted...

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5-3 Each of the three NACs on the SPS has two pairs of driven outputs (A+/A-, B+/B-) which operate together. NAC B outputs have polarity reversal supervision and expect a 10k EOLR. Each connected device must have a suitably rated blocki...

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5-4 Some or all of these output functions could be implemented using addressable devices or other relay modules instead, in which case the corresponding NAC output could be reassigned to other uses. The new configuration would require full t...

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5-5 To connect the SPS to appliances using Class B wiring, read the following instructions and refer to the figure below. 1. Route wire from the B+, B- outputs on TB2 of the SPS to the appropriate inputs on a peripheral notification a...

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5-6 Before wiring from any type of power supply to notification appliances, check Tables 5-1 and 5-2 for wiring distances. Table 5-1 lists the maximum distances from the NAC terminal block to the last appliance in a Class A (loop) config...

[Page 75] Simplex 4100U-S1

5-7 Table 5-2 lists the maximum distances from the NAC terminal block to the last appliance in a Class B (string) configuration, depending on wire gauge and current. Use Table 5-2 to calculate wire distances for your application if you are ...

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5-8 AS 1670.1 requires fire alarm warning systems to produce sounds complying with AS 2220 or ISO 8201. One way of meeting this requirement in a 4100U system is to use a T-GEN 50 tone generator, which is capable of driving up to 50W of l...

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5-9 Connector block mounted on bracket FB COM NO FB T-GEN 50 10 k ohm resistor LINE - LINE + EARTH DC INPUT +24V +24V 0V 0V ALM- A/I/E- SIG DEF- FAULT RELAY OUTPUT COM NC NO To AUX POWER 4100-3003 Relay Module Mains rated cable for...

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5-10 These switch and link settings should be used. These apply to T-GEN 50 software version 1.7. Alert to Evacuate Change-Over Time SW1 (T0) SW2 (T1) SW3 (T2) Setting on T-GEN 50 OFF OFF OFF 0 sec ON OFF OFF 30 sec OFF ...

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5-11 A T-GEN 50 can be controlled and supervised using a NAC output. The NAC is used to control the ALM- input to the T-GEN 50 and to supervise its Fault relay output. The T- GEN 50 is configured to supervise the 100V wiring to the lou...

[Page 80] Simplex 4100U-S1

5-12 These switch and link settings should be used. These apply to T-GEN 50 software version 1.7. Alert to Evacuate Change-Over Time SW1 (T0) SW2 (T1) SW3 (T2) Setting on T-GEN 50 OFF OFF OFF 0 sec ON OFF OFF 30 sec OFF...

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5-13 An optional three-position control ME0460 (see part numbers in Chapter 1) allows T- GEN 50s to be switched from the front panel between automatic operation, being Isolated, or producing Evacuation tone, regardless of the state of ot...

[Page 82] Simplex 4100U-S1

5-14 Refer to the T-GEN 50 Installation and Operating Guide (LT0186) for details about the wiring of speakers and end-of-line resistor requirements for the T-GEN 50. ME0460 Evac Control fitted to 4U Brigade Door ME0490 PA Microphon...

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5-15 The panel, battery-backed, unregulated dc bulk power is available from the SPS via the NAC and the 24V Aux power terminals. NACs can be configured as auxiliary power point type in the 4100U Programmer. All of these are power-limited....

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5-16 The SPS can connect to auxiliary power appliances via the dedicated auxiliary power tap (TB3). If more power is needed, any of the three NAC outputs can be used for auxiliary power. B+ 0V 24V AUX POWER B- A+ A- B+ B- A+A- B+ B- A+ ...

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5-17 The SPS has one programmable relay, Aux 1, with one set of voltage-free contacts (see below). The Alarm Relay 4100-6033 is fitted as standard to 4100U-S1. This has 3 relays, each with one set of normally open (or normally closed)...

[Page 86] Simplex 4100U-S1

5-18 This section describes how the IDNet Channel on the SPS connects to addressable devices/detectors. The guidelines governing IDNet wiring guidelines are covered in Chapter 6, IDNet Installation. Up to 250 IDNet initiating devic...

[Page 87] Simplex 4100U-S1

5-19 To connect addressable devices/detectors to the SPS IDNet using Class A wiring, read the following instructions. 1. Ferrite beads are required on the SPS IDNet cables (refer Figure 5.1). 2. Route wire from the B+, B- outputs on TB...

[Page 88] Simplex 4100U-S1

5-20 To connect addressable devices/detectors to the SPS IDNet using Class B wiring, read the following instructions. 1. Under AS1670.1 Class B wiring is allowed only for a maximum of 40 addressable devices. 2. A ferrite bead is requi...

[Page 89] Simplex 4100U-S1

6-1 The 4100U-S1 can support one IDNet card in the expansion bay, to provide a second addressable loop. The IDNet Card uses Mapnet Protocol and communicates with existing Mapnet detectors/devices plus the new IDNet devices. Refer to...

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6-2 The 4100U IDNet card receives 24V power (+24V Card Supply bus) and communication with the CPU via the PDI. There are several versions of IDNet Card, configured by links soldered on the PCB. The 4100-3101AU used in Australia communic...

[Page 91] Simplex 4100U-S1

6-3 The IDNet card has the following LEDs: LED1. Normally off. Turns on steady if the IDNet card is not communicating with the 4100U CPU. LED2. Normally off. Illuminates to indicate a problem with the IDNet lines. • Steady on indicat...

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6-4 Use connector P2, labelled on the back side of the IDNet card, to connect to any of the four left-most PDI connectors as shown in the figure below. Note that the right-most two PDI connectors are obscured by the mains output bracket...

[Page 93] Simplex 4100U-S1

6-5 Configuring the card consists of selecting the shield tie point, and setting the card address. If a shielded cable is used, connect the cable shield to the dedicated terminal on TB1 and use jumper port (P1) to select where the shield ...

[Page 94] Simplex 4100U-S1

6-6 Up to 250 IDNet slave devices, such as smoke detectors and manual call points, can be connected to the IDNet card using Class A (loop) or Class B (line) wiring, with the following restrictions. Class A wiring allows the devices to co...

[Page 95] Simplex 4100U-S1

6-7 Table 6-2 Cable Run Lengths 1. The current allowance per device on the loop is 0.5mA with the LED off, 2mA with the LED on. A maximum of 20 LEDs will be turned on at any time by the IDNet Card, e.g. in alarm. 2. The minimum v...

[Page 96] Simplex 4100U-S1

6-8 To connect the IDNet card to devices using Class B wiring, read the following instructions. 1. On TB1, jumper IDNetB+ to IDNet A+, and jumper IDNetB- to IDNetA-. If the jumper is absent, a Class A Trouble will be indicated on LED 2....

[Page 97] Simplex 4100U-S1

6-9 This section describes the messages that may appear on the 4100U-S1 display when using the IDNet card. Trouble messages appear on the left as titles, and possible causes are listed to the right in the text. There is no output voltage...

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6-10 ...

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7-1 The service port on the door with the Operator Interface enables the 4100U-S1 to connect to a PC running important utilities, such as diagnostics, programming, CPU firmware downloading, and channel monitoring. Refer to the page numbe...

[Page 100] Simplex 4100U-S1

7-2 The 4100U-S1 can connect to PC running important utilities, such as diagnostics, programming, CPU firmware downloading, and channel monitoring. It connects to the PC running all of these utilities via the service port on the CPU card. ...