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[Page 1] Quinny QSD 65040-AB
QSD ™ Series Oil-Free Rotary Screw Air Compressor Instruction Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before att...
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TABLE OF CONTENTS Quincy Compressor - QSD™ 1 Standard Warranty...................................................................................................................................................... 3 Dimensional Data ...................
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TABLE OF CONTENTS 2 Quincy Compressor - QSD™ Section V - Maintenance or Service Preparation Preparing for Maintenance or Service...................................................................................................................... 2...
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Quincy Compressor ® - QSD™ 3 Seller warrants products of its own manufacture against defects in workmanship and materials under normal use and service, as follows: QSD ™ Packaged Compressors - Twelve (12) months from date of start-up or eighte...
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4 Quincy Compressor ® - QSD™ DIMENSIONAL DATA (air-cooled) DELOOC-RIADSQ ATADTHGIEW PH THGIEW ).SBL( 050034 57 001 ...
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Quincy Compressor ® - QSD™ 5 DIMENSIONAL DATA (water-cooled) DELOOC-RETAWDSQ ATADTHGIEW PH THGIEW ).SBL( 050054 570574 0010005 ...
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Section I - General 6 Quincy Compressor ® - QSD™ • Safety Precautions • Safety Alert Symbols • Serial/Model Identification Plate • Spare Parts Ordering Information Safety Precautions Read this manual and follow all instructions prior to i...
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Section I - General Quincy Compressor ® - QSD™ 7 Safety Alert Symbols IMPORTANT! Throughout this manual we have identified key hazards. The following symbols identify the level of hazard seriousness: Immediate hazards which will result in severe...
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Section II - Description 8 Quincy Compressor ® - QSD™ MODEL IDENTIFICATION ...
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Section II - Description Quincy Compressor ® - QSD™ 9 • General Description • The Compression Cycle • Cooling System • Lubricating Fluid System • Moisture Separator • Capacity Control System • Electrical System • Indicators Genera...
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Section II - Description 10 Quincy Compressor ® - QSD™ Cooling System Water-cooled The QSD ™ water-cooled cooling system is divided into two parallel circuits. The coolant flows from the inlet manifold through the intercooler, into the stage o...
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Section II - Description Quincy Compressor ® - QSD™ 11 Capacity Control System The standard method of capacity control for the QSD ™ oil-free compressor is Continuous Run with load/no-load. The Continuous Run Mode of operation is ideal for a co...
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Section II - Description 12 Quincy Compressor ® - QSD™ The Power$ync II ™ controller allows the customer to select Auto Dual as an alternate control method. Auto Dual incorporates a timer which will turn the compressor off if it remains in th...
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Section II - Description Quincy Compressor ® - QSD™ 13 Back-up Control The QSD ™ Power$ync II ™ controller is supplied with a back-up control for emergency operations if the electronic control is inoperative. The Back-up Mode is a simplifi...
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Section II - Description 14 Quincy Compressor ® - QSD™ Safety Sensors Four (4) high air temperature RTD’s are standard on QSD ™ units. These protect the unit by sensing unusually high temperatures and shutting the unit down. Power$ync II �...
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Section II - Description Quincy Compressor ® - QSD™ 15 Fluid Filter Change Light Indicates excessive pressure differential across the fluid filter. It is used to determine fluid filter change intervals. NOTE There is no indication of fluid filte...
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Section III - Installation 16 Quincy Compressor ® - QSD™ • Receiving • Moving the Unit to the Installation Site • Location • Piping Connections • Manual Shutoff Valves • Relief Valves • Electrical • Guards • Water and Sewer Faci...
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Section III - Installation Quincy Compressor ® - QSD™ 17 This compressor should not be operated in temperatures below 40°F or above 110°F. Do not locate the unit where the hot exhaust air from other compressors or heat generating equipment may ...
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Section III - Installation 18 Quincy Compressor ® - QSD™ Piping Fit-up Care must be taken to avoid assembling the piping in a strain with the compressor. Piping should line up without having to be sprung or twisted into position. Adequate expan...
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Section III - Installation Quincy Compressor ® - QSD™ 19 Electrical Before installation, the electrical supply should be checked for adequate wire size and branch circuit capacity. During installation, a suitable fused disconnect switch or circu...
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Section III - Installation 20 Quincy Compressor ® - QSD™ Clean air is essential for your Quincy compressor. Always select a source providing the cleanest air possible. When an outside air source is used, keep all piping as short and direct as po...
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Section III - Installation Quincy Compressor ® - QSD™ 21 Fluid Level The compressor is filled at the factory with the correct amount of fluid. A fluid tag is provided which identifies the type of fluid installed when the unit was shipped. The fl...
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Section IV - Operating Procedures 22 Quincy Compressor ® - QSD™ • Prior to Starting • Starting the Compressor • Stopping the Compressor - Normal Operation • Stopping the Compressor - Emergency Prior to Starting Provisions should be made t...
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Section IV - Operating Procedures Quincy Compressor ® - QSD™ 23 Stopping the Compressor - Emergency Press the emergency stop button or cut the power at the main disconnect switch or panel. Table 4-1 – Pressure Readings GNIKRAM DEDAOLLAMRON GNID...
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Section V - Preparing for Maintenance or Service 24 Quincy Compressor ® - QSD™ The following procedure should be used for maximum safety when preparing for maintenance or service: 1) Disconnect and lockout the main power switch and hang a sign at...
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Section V - Preparing for Maintenance or Service Quincy Compressor ® - QSD™ 25 THIS PAGE INTENTIONALLY LEFT BLANK ...
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Section VI - Servicing 26 Quincy Compressor ® - QSD™ ! CAUTION • Safety • Fluid Specifications • Air Filter • Input Shaft Seal • Airend Sealing System Safety Safety procedures while servicing the compressor are important to both the...
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Section VI - Servicing Quincy Compressor ® - QSD™ 27 Fluid Life Quinsyn GL or GLF fluid can be used for one (1) year or 8,000 hours depending upon application and recommendations from the fluid analysis. Draining of the fluid should be done whil...
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Section VI - Servicing 28 Quincy Compressor ® - QSD™ Input Shaft Seal NOTE The QSD ™ airend does not contain a scavenge system. A small fluid weep from the seal is normal. Compressor shaft seals are wear items that may eventually have to be r...
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Section VI - Servicing Quincy Compressor ® - QSD™ 29 Seal Installation 1) Apply a thin coat of compressor fluid to the outer face of the seal wear sleeve and seal lip. 2) Cover the keyway in the compressor shaft with masking tape so there is no c...
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Section VII - Service Adjustments 30 Quincy Compressor ® - QSD™ • Pressure Switch Never adjust the pressure higher than the factory setting. Death, serious injury and compressor or property damage could result. Pressure Switch (Back-up Operati...
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Section VII - Service Adjustments Quincy Compressor ® - QSD™ 31 THIS PAGE INTENTIONALLY LEFT BLANK ...
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Section VIII - Power$ync II ™ Operation 32 Quincy Compressor ® - QSD™ • Introduction to Power$ync II™ (version 1.04) • Back-up Mode Operation • Single Machine Operational Mode • Multiple Machine Operational Mode • Pressure Settings...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 33 While running in Back-up Mode, there is no power going to the electronic control. The displays on the electronic control will be dark and the keypad will be inactive. Pressu...
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Section VIII - Power$ync II ™ Operation 34 Quincy Compressor ® - QSD™ The differential between the load pressure and the unload pressure cannot be set to less than 5 PSIG. At the maximum setting for both load and unload pressures, the differe...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 35 The third consideration is the nature of air consumption within the system itself. A system that is subject to rapid, cyclic air consumption may require a wider differentia...
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Section VIII - Power$ync II ™ Operation 36 Quincy Compressor ® - QSD™ 5) Remove the foil cover to expose the two internal wires and nylon filler. Trim off the nylon filler and strip 3/8" to 1/2" of insulation off the wires. 6) Locat...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 37 1B Boards - On 1B boards there is no dip switch to set. Only the termination jumper at J13 needs to be set. This should be in the ON position on the compressor at the end fu...
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Section VIII - Power$ync II ™ Operation 38 Quincy Compressor ® - QSD™ ! WARNING Start-up The Power$ync II ™ four-line, forty-character display provides information in English, should a problem occur. If the operating requirements were p...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 39 Detected problems that will prevent the Power$ync II ™ controller from allowing the compressor to operate include: NOTICE STG 2 DISCH PRESSURE SENSOR HAS FAILED REFER TO Y...
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Section VIII - Power$ync II ™ Operation 40 Quincy Compressor ® - QSD™ MAJOR DIAGNOSTIC FAILURE CORRECT PROBLEM NOW PRESS ➔ ENTER TO RERUN DIAGNOSTICS If the computer is unable to complete its diagnostic check, it will display this message. ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 41 Detected problems that will not result in an unsafe operating condition but should be corrected as soon as possible include: NOTICE DEADBAND DATA ERROR PRESS F1 TO CLEAR In ...
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Section VIII - Power$ync II ™ Operation 42 Quincy Compressor ® - QSD™ NOTICE AIR CLEANER VACUUM SWITCH FAULTY REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE Quincy Compressors use a vacuum switch to determine the restricti...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 43 Start-up Displays Once the diagnostic program has determined that the compressor is ready to begin operation, the following display will prompt the user to start the machine...
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Section VIII - Power$ync II ™ Operation 44 Quincy Compressor ® - QSD™ The normal operating displays are dependent on the mode of operation selected. These displays include: STG 1 OUT TEMP______STG 2 IN TEMP______ COMPRESSOR IS RUNNING IN AUTO...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 45 controller will turn the machine off. If SHUTDOWN is pressed accidentally and the unit is in the process of shutting down but has not yet stopped, the programmed shutdown c...
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Section VIII - Power$ync II ™ Operation 46 Quincy Compressor ® - QSD™ The pressures at which the compressor is operating at full load and is unloaded are adjustable by pressing F1at the above configuration menu. The following message will be ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 47 AUTO DUAL TIMER SETUP TIMED STOP DELAY IN MINUTES ➔ ______ *************************************** PRESS ENTER TO ACCEPT VALUE This is the time that the compressor wil...
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Section VIII - Power$ync II ™ Operation 48 Quincy Compressor ® - QSD™ NETWORK SEQUENCE SETUP SEQUENCE NUMBER TO CHANGE ➔ ____ PRESS ENTER TO ACCEPT VALUE Before setting or changing a sequence, read Network Setup (page 37). Press the UP ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 49 The following menu identifies the day of the week for which schedule changes are to be made and the sequence that is to be scheduled. DAY : MONDAY SEQ : ABCD 1 > ...
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Section VIII - Power$ync II ™ Operation 50 Quincy Compressor ® - QSD™ If the network is powered-up, but not running, or if there are only two machines on the network, the following message may be too quick to be seen. PLEASE WAIT TRANSFERRING ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 51 Press F2 at the Compressor Setup Menu to access the Maintenance Menus. There are four main Compressor Maintenance Menus that allow the operator to check or reset maintenanc...
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Section VIII - Power$ync II ™ Operation 52 Quincy Compressor ® - QSD™ Press F3 at the Compressor Hourmeter Menu to access three additional menus used to reset maintenance hourmeters after service has been performed. To scroll through these th...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 53 Power$ync II ™ uses military time (i.e., 8:00AM is 08:00 and 2:00PM is 14:00). TIME MENU TO VIEW CURRENT TIME ➔ PRESS F1 TO SET TIME AND DATE ➔ PRESS F2 PRESS ENT...
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Section VIII - Power$ync II ™ Operation 54 Quincy Compressor ® - QSD™ The Control Test menu will be available only when the compressor is in a stopped state to allow testing of the electrical and valve controls. COMPRESSOR CONTROL TEST MENU 1 ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 55 compressor, make sure the load time seconds never go below 15 and unload time seconds are always more than 2. This can be accomplished by sizing air storage correctly for yo...
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Section VIII - Power$ync II ™ Operation 56 Quincy Compressor ® - QSD™ Press F2 at the Compressor Diagnostic Menu to check the operating status of the network: NETWORK DIAGNOSTIC MENU 1 TALKING TO OTHERS: YES ERRORS: 0000 NETWORK AVERAGE PR...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 57 Press the UP arrow key at Network Diagnostic Menu 3 to display the network diagnostic screen: A:T5L09 B:T4L09 C:TOL00 D:T4L05 E:TOL00 F:TOL00 NETWORK CONNECTION DATA CONFIDE...
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Section VIII - Power$ync II ™ Operation 58 Quincy Compressor ® - QSD™ Press the UP key to advance to the next menus (shown below) or ENTER to exit. **STAGE 1 DISCH. PRESSURE TRANSDUCER** A/D CONVERTER READING______ OFFSET______ COMPUTED PRESSU...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 59 Cautionary and Shutdown Displays The Power$ync II ™ controller constantly monitors the operating conditions of the compressor. It has the most extensive monitoring and r...
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Section VIII - Power$ync II ™ Operation 60 Quincy Compressor ® - QSD™ During the initial power-up diagnostic routine, the controller checks for correct data concerning the compressor setup parameters. As discussed earlier, the compressor will...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 61 If the controller detects temperatures above the acceptable operating range of the compressor, it will illuminate the appropriate LED on the schematic and display one of the...
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Section VIII - Power$ync II ™ Operation 62 Quincy Compressor ® - QSD™ A potentially serious condition could exist if the main motor starter does not respond to the controller’s signal to disengage. The cooling fan motor will not stop as lon...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 63 The Power$ync II ™ controller also performs continuing checks on itself while the compressor is in operation. If it detects a fault, it will display one of the following...
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Section VIII - Power$ync II ™ Operation 64 Quincy Compressor ® - QSD™ NOTICE! COMPRESSOR HAS SHUT DOWN NOTICE! HIGH STAGE 2 DISCH PRESSURE TAKE CORRECTIVE ACTION High stage 2 discharge pressure could be caused by a clogged cooler or a failed ...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 65 STG 1 OUT TEMP______ STG 2 IN TEMP______ COMPRESSOR HAS TIMED OUT AND SHUT DOWN WILL NOT RESTART AUTOMATICALLY COMPRESSOR NOT IN SCHEDULED SEQUENCE When compressors are runn...
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Section VIII - Power$ync II ™ Operation 66 Quincy Compressor ® - QSD™ Shutdown Log Messages The shutdown log allows the operator to view service and shutdown alarms in the reverse order of occurrence. The log gives a plain English message tha...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 67 MOTOR OVERLOAD The control monitors the status of the main motor and fan motor overloads. Should one of the overloads detect an amp draw that is too high, it will shut the ...
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Section VIII - Power$ync II ™ Operation 68 Quincy Compressor ® - QSD™ STG 2 DISCHARGE RTD FAILURE The stage two discharge RTD is the temperature probe in the stage two discharge piping. The control will log this message if it fails to receive...
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Section VIII - Power$ync II ™ Operation Quincy Compressor ® - QSD™ 69 FLUID FILTER CLOGGED The control monitors the fluid filter element condition by reading the differential pressure across the element. Should a high differential be detected...
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Section IX - Troubleshooting Probable Causes: Corrective Action: 70 Quincy Compressor ® - QSD™ Failure to Start: POWER NOT TURNED “ON” BLOWN CONTROL CIRCUIT FUSE FAULTY START SWITCH LOOSE WIRE CONNECTIONS POWER FAILURE FAULTY TRANSFORMER LOW ...
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Section IX - Troubleshooting Probable Causes: Corrective Action: Quincy Compressor ® - QSD™ 71 Failure to Start (continued): RELAY BOARD COMMUNICATION FAILURE SAFETY CIRCUIT SHUTDOWN EMERGENCY STOP BUTTON PRESSED FAULTY START BUTTON LOOSE WIRE CO...
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Section IX - Troubleshooting Probable Causes: Corrective Action: 72 Quincy Compressor ® - QSD™ Unscheduled Shutdown (continued): CHECK LIFT VALVE, BLOWDOWN VALVE AND MINIMUM PRESSURE CHECK VALVE OPERATION. CONTACT AN AUTHORIZED QUINCY SERVICE TE...
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Section IX - Troubleshooting Probable Causes: Corrective Action: Quincy Compressor ® - QSD™ 73 REEVALUATE AIR DEMAND. INSTALL ADDITIONAL COMPRESSORS AS NEEDED. CHECK SERVICE LINES FOR LEAKS WITH SOAP SUDS. REPAIR AS NECESSARY . REPAIR OR REPLA...
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Section IX - Troubleshooting Probable Causes: Corrective Action: 74 Quincy Compressor ® - QSD™ High Discharge Air Temperature (continued): THE FAN SHOULD PUSH AIR THROUGH THE COOLERS. IF INCORRECT , REVERSE FAN MOTOR STARTER LEADS L 1 AND L 2 ....
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Section IX - Troubleshooting Probable Causes: Corrective Action: Quincy Compressor ® - QSD™ 75 CHECK AND TIGHTEN WIRING TERMINALS. REPAIR OR REPLACE AS NECESSARY. REPAIR OR REPLACE AS NECESSARY. CHECK AND REPLACE TIMER. REPAIR OR REPLACE AS NECES...
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Section IX - Troubleshooting Probable Causes: Corrective Action: 76 Quincy Compressor ® - QSD™ Excessive Water in Plant Air Distribution System: CLEAN OR REPLACE AS REQUIRED. CHECK OTHER COMPRESSORS ON SAME SYSTEM. REPLACE COOLER. READJUST AIR PR...
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Section IX - Troubleshooting Probable Causes: Corrective Action: Quincy Compressor ® - QSD™ 77 Thermal Overload Relays Tripping: LOOSE SIGNAL WIRE FROM OVERLOAD(S) INCORRECT THERMAL OVERLOAD RELAY SETTING LOOSE MOTOR OR STARTER WIRING CHECK SIGNA...
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Section IX - Troubleshooting Probable Causes: Corrective Action: 78 Quincy Compressor ® - QSD™ Network Communication Erratic or Non-Existent: USE PROPER CABLE. REFER TO PAGE 35 FOR PROPER CONNECTIONS. REPLACE CABLE. REFER TO PAGE 36 FOR PROPER PO...
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Section X- Maintenance Schedule Interval: Action: Quincy Compressor ® - QSD™ 79 P ERIODICALLY/DAILY: (8 HOURS MAXIMUM) W EEKLY: MONTHLY: 6 MONTHS OR EVERY 1000 HOURS: EVERY 8000 HOURS: P ERIODICALLY/YEARLY: COMPLETE DAILY OPERATING RECORD. MONITO...
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Daily Operating Record RECORD DATA DAILY WITH UNIT RUNNING AT FULL TEMPERATURE AND LOAD UNIT SERIAL NUMBER:CUSTOMER: DATE AIR FILTER STAGE 1STAGE 2STAGE 2FLUID FILTER PACKAGE FLUID TOTAL LOADED FLUID CONDENSATE DATA CONDITION DISCHARGE SUCTION DISCHA...
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Notes Quincy Compressor ® - QSD™ 81 ...
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Notes 82 Quincy Compressor ® - QSD™ ...
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© 2006 Quincy Compressor, an EnPro Industries company All Rights Reserved. Litho in U.S.A. Quincy Compressor Products: 217.222.7700 E-mail: [email protected] Website: www.quincycompressor.com ...
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