Rinnai GT114PHB Assembly Instructions And Operation Manual

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Rinnai GT114PHB Manual Information:

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Summary of Contents:

[Page 1] Rinnai GT114PHB

This appliance shall be installed and operated in accordance with: s Current AS/NZS 5601 'Gas Installations' s Any other local relevant Statutory Regulations Do not operate this appliance before reading these instructions Gas Barbecue As...

[Page 2] Rinnai GT114PHB

Rinnai Australia i GT Range BBQ Owner’s Operation Manual Congratulations on the purchase of your Rinnai Gas Barbecue. We trust you will have many years of enjoyment from your appliance. THIS MANUAL CONTAINS IMPORTANT INFORMATION FOR SAFE AND EN...

[Page 3] Rinnai GT114PHB

Rinnai Australia - ii - GT BBQ Range Owner’s Operation Manual PLEASE RECORD THE FOLLOWING INFORMATION FOR YOUR OWN RECORDS: Your Retailer: Name: Address: Telephone Number: Serial Number: Model Number: Date of Purchase: / / WARNING ..................

[Page 4] Rinnai GT114PHB

Rinnai Australia - 1 - GT BBQ Range Owner’s Operation Manual WARNING © Copyright Rinnai Australia Pty Ltd ABN 74 005 138 769 All rights reserved Produced by Rinnai Australia Engineering & Technical Group 30/01/13 - Issue 5. No part of this ma...

[Page 5] Rinnai GT114PHB

Rinnai Australia - 2 - GT BBQ Range Owner’s Operation Manual SAFETY INFORMATION FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR EXPLOSION WHICH COULD CAUSE SERIOUS INJURY, DEATH OR PROPERTY DAMAGE BEFORE USING YOUR BARBECUE �...

[Page 6] Rinnai GT114PHB

Rinnai Australia - 3 - GT BBQ Range Owner’s Operation Manual SAFETY INFORMATION •DO NOT close the side burner lid whilst the side burner is alight. •DO NOT allow children or the infirm to operate or handle any parts of the Barbecue. •DO wea...

[Page 7] Rinnai GT114PHB

Rinnai Australia - 4 - GT BBQ Range Owner’s Operation Manual SAFETY INFORMATION Gas Cylinder Installation 1. Familiarise yourself with the information in this manual, in particular the items under "Safety Information" and "Gas Safe...

[Page 8] Rinnai GT114PHB

Rinnai Australia - 5 - GT BBQ Range Owner’s Operation Manual Gas Cylinder Removal - Propane. 1. Ensure that the gas cylinder valve is “OFF” before attempting to disconnect gas cylinder from Barbecue. To remove the gas cylinder from the hose an...

[Page 9] Rinnai GT114PHB

Rinnai Australia - 6 - GT BBQ Range Owner’s Operation Manual CLEARANCES AND LOCATION Clearances The following minimum clearances must be maintained: • Top 1000 mm - measured from the top of the cooking surface. • Rear 450 mm - measured from th...

[Page 10] Rinnai GT114PHB

Rinnai Australia - 7 - GT Range BBQ Owner’s Operation Manual ASSEMBLY TOOLS REQUIRED A Phillip's screw driver and a spanner (spanner supplied with GT114PHB / GT114PHS and GT104BHB / GT104BHS models) are required for the assembly of your Rinna...

[Page 11] Rinnai GT114PHB

Rinnai Australia - 8 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Assembly Method Step 1. Install Trolley Panels (10 / 57) onto Trolley Bottom Panel (63) with Screws (a. x4). Step 2. Install the castors (61) onto the bottom of the Trolley Bott...

[Page 12] Rinnai GT114PHB

Rinnai Australia - 9 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 4. Install Trolley Separation Panel (56) onto the Trolley Panels (10 / 57) with Screws (b. x4) and Flange Nuts (c. x4). Step 5. Install Upper Door Stop Plate (8) onto the ...

[Page 13] Rinnai GT114PHB

Rinnai Australia - 10 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 6. Install the Trolley Doors (43 / 44) by first locating the lower door hinge pin into the Trolley Bottom Panel (63). Then depress the spring loaded upper hinge pin and lo...

[Page 14] Rinnai GT114PHB

Rinnai Australia - 11 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 9. The Side Burner (48) is to be installed on the right hand side of the Barbecue Head (A). DO NOT TIGHTEN ANY SCREWS UNTIL ALL PARTS AND FITTINGS FOR THE SIDE BURNER A...

[Page 15] Rinnai GT114PHB

Rinnai Australia - 12 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 10. Insert the Grease Tray (30 / 31) into the gap at the base of the Barbecue Head (A). Step 11. Connect the gas train to the Side Burner (48) with the quick connect (Fig. ...

[Page 16] Rinnai GT114PHB

Rinnai Australia - 13 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 12. Insert the Gas Cylinder into hole provided in the trolley cabinet (I), then secure the cylinder in place with Wing Nut Clamp (II). BARBECUE ASSEMBLY / INSTALLATION...

[Page 17] Rinnai GT114PHB

Rinnai Australia - 14 - GT Range BBQ Owner’s Operation Manual ASSEMBLY List of Assembly Components and Hardware - GT104BHB / GT104BHS Assembly Method Step 1. Install the Trim Bracket-Left (37) with Screw (a. x1), Insert Screws (b. x3) from the insi...

[Page 18] Rinnai GT114PHB

Rinnai Australia - 15 - GT Range BBQ Owner’s Operation Manual ASSEMBLY BARBECUE ASSEMBLY MODELS GT114PIHB / GT114PIHS List of Assembly Components and Hardware Assembly Method Step 1. Install Left Cabinet-Rear Panel (56) onto Left Cabinet-Right Pan...

[Page 19] Rinnai GT114PHB

Rinnai Australia - 16 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 2. Install Left Cabinet-Bottom Panel (62) onto the bottom of the Left Cabinet-Right Panel (64) and Left Cabinet-Left Panel (54) with Screws (c. x4). Step 3. Install D...

[Page 20] Rinnai GT114PHB

Rinnai Australia - 17 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 4. Install Bolts (d. x2) and Flange Nuts (b. x2) into the rear holes of both Left Cabinet-Left Panel (54) and Left Cabinet-Right Panel (64) as shown in Fig. 1. Place the ...

[Page 21] Rinnai GT114PHB

Rinnai Australia - 18 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 6. Install Right Cabinet-Rear Panel (11) onto Right Cabinet-Left Panel (67) with Screws (a. x3) and Flange Nuts (b. x3). Install Right Cabinet-Right Panel (18) onto Right ...

[Page 22] Rinnai GT114PHB

Rinnai Australia - 19 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Install Level Adjusters (57 x4), two onto the bottom of the Right Cabinet-Left Panel (67) and two onto the Right Cabinet-Right Panel (18). Step 9. Install Bolts (d. x2) and Fla...

[Page 23] Rinnai GT114PHB

Rinnai Australia - 20 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Install Right Bowl Support Bracket-left (66) onto the Right Cabinet-Left Panel (67) with Screws (c. x3) and Flange Nuts (b. x2). Step 11. From inside the cabinet assembly atta...

[Page 24] Rinnai GT114PHB

Rinnai Australia - 21 - GT Range BBQ Owner’s Operation Manual ASSEMBLY If the Cabinet Sets are not level with each other, use the wrench (h.) to adjust the level adjusters on the bottom of the each Cabinet Side assemblies as shown in Fig. 2. Turni...

[Page 25] Rinnai GT114PHB

Rinnai Australia - 22 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 14. Partially install Screws (g. x4) into the Side Burner (B). Locate the screw heads into the keyholes of the the Left Cabinet, then slide fully forward to lock into posi...

[Page 26] Rinnai GT114PHB

Rinnai Australia - 23 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 15. From the inside of the burner box secure the Barbecue Head (A) to the Cabinets with Screws (g. x4). Step 16. Install the Support Bracket (71) over the "U" Sha...

[Page 27] Rinnai GT114PHB

Rinnai Australia - 24 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 17. Connect the gas train to the Side Burner (B) with the quick connect (Fig. 1) as follows: Step 18. Insert the Grease Tray (30 / 31) into the gap at the base of the Barbe...

[Page 28] Rinnai GT114PHB

Rinnai Australia - 25 - GT Range BBQ Owner’s Operation Manual ASSEMBLY Step 19. Insert the Gas Cylinder into hole provided in the right-hand cabinet (I), then secure the cylinder in place with Wing Nut Clamp (II). Connect the Gas Cylinder in a...

[Page 29] Rinnai GT114PHB

Rinnai Australia - 26 - GT Range BBQ Owner’s Operation Manual TESTING BURNERS MAIN BURNERS When fitted correctly the venturi of the main burners are located over the end of the injectors. The non-venturi end of the burners are locked into place b...

[Page 30] Rinnai GT114PHB

Rinnai Australia - 27 - GT Range BBQ Owner’s Operation Manual TESTING BURNER IGNITION AND OPERATION For safety, before attempting to ignite any burners, it is important to ensure that the locks for the castor wheels are ‘ON’ to prevent the bar...

[Page 31] Rinnai GT114PHB

Rinnai Australia - 28 - GT Range BBQ Owner’s Operation Manual CLEANING AND MAINTENANCE Burner tube inspection and cleaning should take place especially in late summer or early autumn when spiders and wasps are most active or when the Barbecue has ...

[Page 32] Rinnai GT114PHB

Rinnai Australia - 29 - GT Range BBQ Owner’s Operation Manual CLEANING AND MAINTENANCE After immersing, any deposits remaining on the outside can then be removed by using a dishwashing brush. If stubborn deposits still remain, steel wool or a wire...

[Page 33] Rinnai GT114PHB

Rinnai Australia - 30 - GT Range BBQ Owner’s Operation Manual CLEANING AND MAINTENANCE To remove stubborn deposits, submerse the hot plate and grill plates in water mixed with a small amount of suitable mild household detergent for an extended per...

[Page 34] Rinnai GT114PHB

Rinnai Australia - 31 - GT BBQ Range Owner’s Operation Manual HOW TO USE BEFORE USING THIS BARBECUE FOR THE FIRST TIME AND AT THE BEGINNING OF EACH BARBECUE SEASON ENSURE THAT YOU: 1. Read this manual carefully, especially the information included...

[Page 35] Rinnai GT114PHB

Rinnai Australia - 32 - GT BBQ Range Owner’s Operation Manual HOW TO USE BURNER IGNITION AND OPERATION •DO NOT light the Barbecue with the hood or side burner lid closed. •DO NOT close the side burner lid whilst the side burner is alig...

[Page 36] Rinnai GT114PHB

Rinnai Australia - 33 - GT BBQ Range Owner’s Operation Manual COOKING BURNER SETTINGS HIGH - This setting is for searing foods or for burning food residue off from the hot plate and grill. The 'HIGH' setting is rarely used for extended...

[Page 37] Rinnai GT114PHB

Rinnai Australia - 34 - GT BBQ Range Owner’s Operation Manual COOKING Suggested Cooking Temperatures Raw meat and poultry can contain harmful bacteria that can cause food poisoning. It is important to cook the meat to the correct temperature to en...

[Page 38] Rinnai GT114PHB

Rinnai Australia - 35 - GT BBQ Range Owner’s Operation Manual COOKING When roasting in your Barbecue, food should be positioned over the centre burners either on a roasting rack with the cooking pan underneath, or directly in the cooking pan. Use ...

[Page 39] Rinnai GT114PHB

Rinnai Australia - 36 - GT BBQ Range Owner’s Operation Manual COOKING • When using poultry, truss the bird tightly so that wings and drumsticks are close to the body of the bird. The cavity of the bird can be stuffed prior to this, if you wish. ...

[Page 40] Rinnai GT114PHB

Rinnai Australia - 37 - GT BBQ Range Owner’s Operation Manual STORAGE • We recommended that exposure to the elements be minimised whilst the Barbecue is in storage. • It is also recommended that the Barbecue cover is always used. These precauti...

[Page 41] Rinnai GT114PHB

Rinnai Australia - 38 - GT Range BBQ Owner’s Operation Manual TROUBLE SHOOTING Use the following chart to help determine whether a service call is required, however if you are unsure about the way your barbecue is operating, contact Rinnai or your...

[Page 42] Rinnai GT114PHB

Rinnai Australia - 39 - GT Range BBQ Owner’s Operation Manual TROUBLE SHOOTING If the Barbecue fails to Light 1. Turn gas ‘OFF’ at source and turn burner control knobs to ‘OFF’. Wait at least five (5) minutes for gas to clear, then retry....

[Page 43] Rinnai GT114PHB

Rinnai Australia - 40 - BBQ Owner’s Operation Manual SPECIFICATIONS CONVERSION This Barbecue is convertible to Natural Gas. Contact your Rinnai service agent or stockist for details. (Refer to back cover for contact details). To be installed only b...

[Page 44] Rinnai GT114PHB

Rinnai Australia - 41 - GT BBQ Range Owner’s Operation Manual GT114PHB 51a 60 61 63 62a 64 62b 61 21 3b 3a 37a 58 59 PARTS AND EXPLODED DIAGRAMS ...

[Page 45] Rinnai GT114PHB

Rinnai Australia - 42 - BBQ Owner’s Operation Manual Drawing No Description RA Part Supplier Re f 1 HOOD PHB BHB PIHB 93094074 P0014742FJ 2 TEMP GAUGE PHB BHB PIHB 93094011 P00601471B 3 Lid Handle1 P00212008D 3a Lid Handle2 P00213051M 3b Badge ...

[Page 46] Rinnai GT114PHB

Rinnai Australia - 43 - BBQ Owner’s Operation Manual GT114PHS 51a 58 59 60 61 63 62a 64 62b 61 21 3b 3a 37a PARTS AND EXPLODED DIAGRAMS ...

[Page 47] Rinnai GT114PHB

Rinnai Australia - 44 - BBQ Owner’s Operation Manual GT114PHS Drawing No Description RA Part Supplier Re f 1 HOOD PHS BHS PIHS 93094072 P0014742EA 2 TEMP GAUGE PHS BHS PIHS 93094013 P00601477B 3 Lid Handle1 P00213047B 3a Lid Handle2 P00213051D 3...

[Page 48] Rinnai GT114PHB

Rinnai Australia - 45 - GT BBQ Range Owner’s Operation Manual GT114PHB/PHS GT114PHB / PHS HARDWARE PACK - GT114PHB / GT114PHS Description and Part No.’s QTY Phillips Head Screw 1/4" x 1/2" GT114PHB *Black S112G0408A 8 *S/S S112G040...

[Page 49] Rinnai GT114PHB

Rinnai Australia - 46 - BBQ Owner’s Operation Manual GT104BHB 7a 7b 16 7c 7d 3b 3a 22a PARTS AND EXPLODED DIAGRAMS ...

[Page 50] Rinnai GT114PHB

Rinnai Australia - 47 - BBQ Owner’s Operation Manual GT104BHB Drawing No Description RA Part Supplier Ref 1 HOOD PHB BHB PIHB 93094074 P0014742FJ 2 TEMP GAUGE PHB BHB PIHB 93094011 P00601471B 3 Lid Handle1 P00212008D 3a Lid Handle2 P00213051M 3b ...

[Page 51] Rinnai GT114PHB

Rinnai Australia - 48 - BBQ Owner’s Operation Manual GT104BHS 16 3b 3a 22a PARTS AND EXPLODED DIAGRAMS ...

[Page 52] Rinnai GT114PHB

Rinnai Australia - 49 - BBQ Owner’s Operation Manual GT104BHS g GT104BHB / BHS Drawing No Description RA Part Supplier Re f 1 HOOD PHS BHS PIHS 93094072 P0014742EA 2 TEMP GAUGE PHS BHS PIHS 93094013 P00601477B 3 Lid Handle1 P00213047B 3a Lid Han...

[Page 53] Rinnai GT114PHB

Rinnai Australia - 50 - BBQ Owner’s Operation Manual  GT114PIHB  9 31 30 29 69 28 3a 71 3 49a 7a 7b 16 7c 7d 3b 35a PARTS AND EXPLODED DIAGRAMS ...

[Page 54] Rinnai GT114PHB

Rinnai Australia - 51 - BBQ Owner’s Operation Manual  GT114PIHB Drawing No Description RA Par t Supplier Re f 1 HOOD PHB BHB PIHB 93094074 P0014742FJ 2 TEMP GAUGE PHB BHB PIHB 93094011 P00601471B 3 Lid Handle1 P00212008D 3a Lid Handle2 P002...

[Page 55] Rinnai GT114PHB

Rinnai Australia - 52 - BBQ Owner’s Operation Manual GT114PIHS 9 31 30 29 69 28 3a 71 3 49a 16 3b 35a PARTS AND EXPLODED DIAGRAMS ...

[Page 56] Rinnai GT114PHB

Rinnai Australia - 53 - BBQ Owner’s Operation Manual  GT114PIHS Drawing No Description RA Part Supplier Ref 1 HOOD PHS BHS PIHS 93094072 P0014742EA 2 TEMP GAUGE PHS BHS PIHS 93094013 P00601477B 3 Lid Handle1 P00213047B 3a Lid Handle2 P00213051D...

[Page 57] Rinnai GT114PHB

Rinnai Australia - 54 - BBQ Owner’s Operation Manual  GT114PIHGT114PIHB / PIHS GT114PIHB / PIHS HARDWARE PACK GT114PIHB / GT114PIHS Phillips Head Screw 3/16" x 3/8" GT114PIHB *Black S112G0306A a. GT114PIHS *S/S S112G03061 20 Flang...

[Page 58] Rinnai GT114PHB

Rinnai Australia - 55 - GT BBQ Range Owner’s Operation Manual Warranty Terms The benefits to the consumer given by this warranty are in addition to all other rights and remedies of the consumer under a law in relation to the goods or services to w...

[Page 59] Rinnai GT114PHB

Rinnai Australia - 56 - GT BBQ Range Owner’s Operation Manual Warranty Exclusions No warranties except those implied and that by law cannot be excluded are given by Rinnai in respect of Goods supplied. Where it is lawful to do so, the liability of...

[Page 60] Rinnai GT114PHB

Rinnai Australia 57 TSD 12-004, OIM 2012 GT BBQ RANGE- Issue 5 - 30/1/13 Head Office 10-11 Walker Street, Braeside, Victoria 3195 P.O. Box 460 Tel: (03) 9271 6625 Fax: (03) 9271 6622 National Help Line Tel: 1300 555 545* Fax: 1300 555 655*...