Grindmaster 5311 Operation And Instruction Manual

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[Page 1] Grindmaster 5311

Grindmaster Corporation 4003 Collins Lane Louisville, KY 40245 USA (502) 425-4776 (800) 695-4500 (USA & Canada only) FAX (502) 425-4664 www.grindmaster.com 0509 Form# WH-330-09 Part# W0600116 © Grindmaster Corporation, 2000 PRINTED IN USA C...

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Crathco ® 5000 Series Manual Page 3 WARNING LABELS OPERATOR'S SAFETY PRECAUTIONS 1) Read and understand the operating instructions in this manual thoroughly. 2) Note all warning labels on the freezer. If any of the warning labels are missing ...

[Page 4] Grindmaster 5311

Page 4 Crathco ® 5000 Series Manual Removal from Carton and Pallet 1) Remove staples or cut cardboard box around the stapled area. 2) Pull the cardboard box up off machine. 3) Remove the Styrofoam packing and the plastic bag. 4) Remove both side pa...

[Page 5] Grindmaster 5311

Crathco ® 5000 Series Manual Page 5 Installation of Concealed Air Filter Accessory Kit (optional) 1) Remove the four screws that hold the right side panel on the machine. 2) Install the filter panel over the existing side panel and reinstall scr...

[Page 6] Grindmaster 5311

Page 6 Crathco ® 5000 Series Manual OPERATING & ADJUSTMENTS How to Operate: 1) Sanitize unit following the cleaning instructions on page 12. 2) Fill hopper with product. Allow barrel to fill with product to the proper level, then install carb t...

[Page 7] Grindmaster 5311

Crathco ® 5000 Series Manual Page 7 Carburetor Assembly Your new freezer uses a metering device, known as a carburetor, to feed the proper ratio of mix and air into the freezing cylinder. For products such as dairy based shake mixes, the proper mix...

[Page 8] Grindmaster 5311

Page 8 Crathco ® 5000 Series Manual Computing Overrun (cont.) 3) Draw a heaping cup of frozen product that contains no air pockets. Note: Use a spatula or other device to help fill the cup completely. Avoid tamping the cup as this artificially re...

[Page 9] Grindmaster 5311

Crathco ® 5000 Series Manual Page 9 Mix Low Function (cont.) buzzer is out of the circuit and the light will illuminate fully again. After the 10-minute cycle the mix out safety func- tion is activated making the unit inoperable. The machine is plac...

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Page 10 Crathco ® 5000 Series Manual Product Consistency Adjustment (cont.) 4) When making adjustments to a thicker (colder) setting, dispense approximately 16 ounces (1/2 liter) of product and recheck consistency after the compressor has cycled off...

[Page 11] Grindmaster 5311

Crathco ® 5000 Series Manual Page 11 Consistency Control - Overview (cont.) In the “standby” mode the control board senses the temperature of the product in the barrel. The drive motor is cycled on time only. It will operate for 2 minutes ON the...

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Page 12 Crathco ® 5000 Series Manual CARE AND CLEANING Note: Each time the freezer is disassembled, all internal freezer components must be thoroughly washed, scoured, and sanitized using procedures recommended by your local health department. In l...

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Crathco ® 5000 Series Manual Page 13 Daily Cleaning Procedure (cont.) Note: The best way to remove an “O” Ring is to first wipe off all of the lubricant using a clean paper towel. Pinch the “O” Ring upward with a dry towel between your in...

[Page 14] Grindmaster 5311

Page 14 Crathco ® 5000 Series Manual Sanitizing Carburetor and Valve Components (cont.) 8. Slide the valve plunger spring over the small end of the valve plunger and, using another clean piece of paper toweling, pick up the valve plunger at the ou...

[Page 15] Grindmaster 5311

Crathco ® 5000 Series Manual Page 15 Sanitizing and Refilling (cont.) 11. Watch the product flowing out of the dispensing valve and close the valve when the sanitizer remaining in the cylinder has been purged by the new mix. 12. Use a clean piec...

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Page 16 Crathco ® 5000 Series Manual Cleaning Following Complete Disassembly of Unit (cont.) IMPORTANT: After disassembly, thoroughly scour each part of the freezer in a warm mild detergent solution including the inside of the freezing cylinder and...

[Page 17] Grindmaster 5311

Crathco ® 5000 Series Manual Page 17 Reassembly (cont.) 5. Disassemble the carburetor assembly and remove the O-Rings. Wash and sanitize all parts. 6. Reinstall and lubricate the O-Rings and slip on the outer tube if equipped. (See Figure EE) Sani...

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Page 18 Crathco ® 5000 Series Manual How to Clean Exposed Filter: 1. Slide exposed filter out of the rails by pulling forward on the filter. It is recommended to remove the filter by using the palm of your hand and applying even pressure to the face...

[Page 19] Grindmaster 5311

Crathco ® 5000 Series Manual Page 19 Annual Maintenance (cont.) 4. Remove dasher assembly, inspect stator bearings and replace shaft seal set. (See Care and Cleaning). 5. Remove rear panel and inspect "V" belt. 6. Inspect the drive shaft ...

[Page 20] Grindmaster 5311

Page 20 Crathco ® 5000 Series Manual 5000 SERIES FREEZER SPECIFICATIONS: Specification Model 5311 Model 5511 Model 5711 Model 5941 Circuit NEMA# NEMA 5-20R NEMA 6-20R NEMA 6-20R NEMA 5-15R Electrical 115 volt, 60 Hz, 1 Phase Dedicated 20 Amp circuit...

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Crathco ® 5000 Series Manual Page 21 Part Description Monthly Every 3 Months Every 6 Months Annually Quantities to be Replaced Shaft seal Inspect & replace if necessary 1 Inspect & replace if necessary 1 Inspect & replace if necessary 1 ...

[Page 22] Grindmaster 5311

Page 22 Crathco ® 5000 Series Manual TROUBLESHOOTING Only a qualified service technician should perform electrical and mechanical adjustments or repairs. Always disconnect power before attempting any maintenance procedures. Problem Possible Cause ...

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Crathco ® 5000 Series Manual Page 23 TROUBLESHOOTING (cont.) Problem Possible Cause Solution Clicking sound from electrical box • Low voltage • Extension cord or improperly sized electrical wire • Connect freezer to dedicated circuit of proper...

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Page 24 Crathco ® 5000 Series Manual Exploded View Model 5311 Optional X-large drip pan for units with spinners Optional Thick Product plunger Optional Dasher Part #0430026 1 5 10 22 23 25 27 30 32 33 34 35 36 37 38 39 44 48 49 58 61 100 107 120 121...

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Crathco ® 5000 Series Manual Page 25 Exploded View Model 5511 5511-0109-015-3-20-00 1 5 10 22 23 27 30 32 33 34 35 36 37 38 39 44 45 46 47 48 49 58 61 100 107 120 121 136 137 138 W0110002 W0210171 W0520063 W0520064 W0520065 W0340058 W0340210 W038002...

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Page 26 Crathco ® 5000 Series Manual Exploded View Model 5941 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210257 BASE ASSEMBLY 2 1 W0211232 FRAME ASSEMBLY 3 1 W0201346 EVAPAORATOR ASSY, 5311 & 5511 4 4 W0110013 STUD, VALVE NEW STYLE 6 1 W04500...

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Crathco ® 5000 Series Manual Page 27 Exploded View Model 5711                              ,7(012�...

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Page 28 Crathco ® 5000 Series Manual Exploded View Model 5711 (Spinners)                             ...

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Crathco ® 5000 Series Manual Page 29 Exploded View Model 5711 Stock Assembly      ,7(012 3$57180%(5 7LWOH 4W\  : %DVH$VV\   : )5$0($66(0%/<�...

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Page 30 Crathco ® 5000 Series Manual Exploded View Model 5711 Stock Assembly (Spinners)      ,7(012 3$57180%(5 7LWOH 4W\  : %DVH$VV\   : )5$0($66(0%/...

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Crathco ® 5000 Series Manual Page 31 Exploded View Model 5311 Base Assembly Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 14 W0210169 0W200123 W0200256 W0200411 W0200412 W0200413 W0201079 W0210041 W0320019 W0320209 W0320286 W0321013 W03...

[Page 32] Grindmaster 5311

Page 32 Crathco ® 5000 Series Manual Exploded View Model 5511 Base Assembly 5511-0107-021-5-15-00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 20 21 23 24 27 28 29 30 31 32 33 W0210169 W0200133 W0200256 W0200411 W0200412 W0200413 W0201079 W0210041 W032002...

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Crathco ® 5000 Series Manual Page 33 Exploded View Model 5941 Base Assembly 1 8 4 3 2 6 10 11 9 7 13 12 5 6 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210044 BASE PAN ASSEMBLY 2 1 W0210169 CRADLE, MOTOR 3312/5311 3 1 W0320019 MOTOR, DRIVE DUAL CY...

[Page 34] Grindmaster 5311

Page 34 Crathco ® 5000 Series Manual Exploded View Model 5711 Base Assembly                 ),/(1$0(:6/''5:6+...

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Crathco ® 5000 Series Manual Page 35 5311 Base Assembly Refrigeration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 W0650501 W0200314 W0650112 W0200123 W0200256 W0650104 W0201120 W0201331 W0620109 W0201114 W0201113 W0201323 W0620102 W0620110 W0...

[Page 36] Grindmaster 5311

Page 36 Crathco ® 5000 Series Manual 5511 Base Assembly Refrigeration 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 W0650501 W0200301 W0650112 W0200133 W0200256 W0650107 W0201120 W0201114 W0201113 W0201323 W0620102 ...

[Page 37] Grindmaster 5311

Crathco ® 5000 Series Manual Page 37 5941 Base Assembly Refrigeration 1 3 2 8 7 10 11 9 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 100280 BRACKET, MOUNTING, QD 5931 21 W0620118 male Quick Disconnect, Male Portion 31 W0620117 male Quick Disconnect...

[Page 38] Grindmaster 5311

Page 38 Crathco ® 5000 Series Manual Model 5711 Refrigeration Tube Assembly          ,7(012 3$57180%(5 '(6&5,37,21 4W\  Z 9$/9(7+(50(;3�...

[Page 39] Grindmaster 5311

Crathco ® 5000 Series Manual Page 39 Exploded View Probe Assembly S.S PROBE - W0572362 ACETAL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT TO BACK OF SLEEVE ONLY MACHINE SCREW - W0610299 INTERNAL TOOTH LOCKWASHER - W0611224 RING EYE TERMINAL FLAT WA...

[Page 40] Grindmaster 5311

Page 40 Crathco ® 5000 Series Manual 1 2 Rough Side of Ceramic Smooth Shiny Side CRATHCO MACHINE ASSEMBLY CHECK LIST Slush Cocktail Carb Tube Assy. (W0471075) 5000 Series Standard Product Plunger (W0480462) 5000 Series Thick Product Plunger (W048...

[Page 41] Grindmaster 5311

Crathco ® 5000 Series Manual Page 41 5311 Electrical Components Item Part Number Description HS LBS & RBS FU FM DM 101 100 R1 R2 TR SW2 SC RC CR SW1 FU2 CB1 FU1 B LT1 LT1 TB1 66 67 65 W1650004 W1650004 WI570616 W0320209 W0320019 W0570712 W05...

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Page 42 Crathco ® 5000 Series Manual 5511 Electrical Components 5511-0102-057-3-20-00 ...

[Page 43] Grindmaster 5311

Crathco ® 5000 Series Manual Page 43 5711 Electrical Components %/$&. 5(' )$1/($'6 )$1/($'6 <(//%/. %/$&. %/8(02725/($' 5('7$% %52:102725/($' 5('7$% 5(' 0,;/2:352%( 25...

[Page 44] Grindmaster 5311

Page 44 Crathco ® 5000 Series Manual 5311 Front Electrical Box (CR) (CR) (CR) (CR) ...

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Crathco ® 5000 Series Manual Page 45 5511 Front Electrical Box 5511-0101-057-3-20-00 ...

[Page 46] Grindmaster 5311

Page 46 Crathco ® 5000 Series Manual 5711 Front Electrical Box %/$&. 5(' 5(' %/$&. 5(' <(//%/. *5((1 %$55(/7+(50,6725 +233(57+(50,6725 %/8( <(//2: *5$<:+7 5(':+7 3853/(:+7 3853/(3853/( 251* %/8...

[Page 47] Grindmaster 5311

Crathco ® 5000 Series Manual Page 47 5711 Front Electrical Box (Spinners) %/$&. 5(' 5(' %/$&. 5(' <(//%/. *5((1 %$55(/7+(50,6725 +233(57+(50,6725 %/8( <(//2: *5$<:+7 5(':+7 3853/(:+7 3853/( 385...

[Page 48] Grindmaster 5311

Page 48 Crathco ® 5000 Series Manual 5511 Electrical Box Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 W0570603 W0570617 W0570655 W0570916 W0570638 W0570934 W0572451 W1570901 W0570423 W0572342 W0650913 Start Capacitor Run Capacitor Cont...

[Page 49] Grindmaster 5311

Crathco ® 5000 Series Manual Page 49 5941 Electrical Box 18 18 4 3 23 1 22 6 22 19 19 7 15 11 10 14 15 11 13 12 32 21 21 2 5 8 21 30 31 35 16 35 34 33 21 9 20 17 5941 ELECTRICAL BOX ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0572451 Lighted Elec. ...

[Page 50] Grindmaster 5311

Page 50 Crathco ® 5000 Series Manual Exploded 5711 Electrical Box                              ...

[Page 51] Grindmaster 5311

Crathco ® 5000 Series Manual Page 51                                   ...

[Page 52] Grindmaster 5311

Page 52 Crathco ® 5000 Series Manual 5711 Side Electrical Box %/$&. %/$&. %/$&. %/$&. %/$&. 5(' %$//$67 581 &$3$&,725 67$57 &$3$&,725 &20367$57 5(/$<           �...

[Page 53] Grindmaster 5311

Crathco ® 5000 Series Manual Page 53 5311 Spinner Hook-Up with Timer Wiring Diagram ...

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Page 54 Crathco ® 5000 Series Manual 5511 Spinner without Timer Hook-Up Wiring Diagram 5511-0100-057-9-14-00 ...

[Page 55] Grindmaster 5311

Crathco ® 5000 Series Manual Page 55 5711 Spinner with Timer Hook-Up Wiring Diagram /()7 63,11(5 5,*+7 63,11(5 32:(5 6:,7&+ /()7 63,11(5 7,0(5 5,*+7 63,11(5 7,0(5 %/$&. 5(' *51' %/$&.:+7 %/8(  5(' %/$&.:+7...

[Page 56] Grindmaster 5311

Page 56 Crathco ® 5000 Series Manual 5311 Compressor Wiring Diagram 5511 Compressor Wiring Diagram 5511-0106-057-3-20-00 ...

[Page 57] Grindmaster 5311

Crathco ® 5000 Series Manual Page 57 5711 Compressor Wiring Diagram <(//2: 5(' %/$&. %/$&. %/$&. %/$&. %/$&. %/$&. 5(' 581 &$3$&,725 67$57 &$3$&,725 &217$&725 &20367$575(/$< ...

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Page 58 Crathco ® 5000 Series Manual 5311 Ladder Diagram 115V 60 Hz ...

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Crathco ® 5000 Series Manual Page 59 5511 Ladder Diagram 208/230V/50 Hz 5511-0103-057-3-20-00 ...

[Page 60] Grindmaster 5311

Page 60 Crathco ® 5000 Series Manual 5941 Ladder Diagram 115V 60 Hz B SERVE SWITCH ON/STANDBY/CLEAN SWITCH 115V L1 L2 G BALLAST FLORECENT LAMP 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 GND CB1 SHS MIX LOW PROBE HOPPER THERMISTOR BARREL THERMI...

[Page 61] Grindmaster 5311

Crathco ® 5000 Series Manual Page 61 5711 Ladder Diagram / / * 9 %$//$67 % )/825(6&(17/$03 &5 )0 5 2 5 5 75$16)250(5                     �...

[Page 62] Grindmaster 5311

Page 62 Crathco ® 5000 Series Manual 5711 Ladder Diagram (Spinners) / / * 9 %$//$67 % )/825(6&(17/$03 &5 )0 5 2 5 5 75$16)250(5                  �...

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Crathco ® 5000 Series Manual Page 63 5311 Wiring Diagram Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 W0570603 W0570617 W0570655 W0570423 W0570043 W0570638 W1650004 W0650913 W0570044 W0570823 W1570616 W0570659 W05...

[Page 64] Grindmaster 5311

Page 64 Crathco ® 5000 Series Manual 5511 Wiring Diagram 5511-0216-057-10-25-00 Item Part Number Description 1 2 3 4 6 7 10 11 12 14 15 16 17 18 19 20 21 22 *23 *24 *25 *26 *27 28 W0570619 W0570617 W0570655 W0570213 W0570618 W0650102 W0570823 W1...

[Page 65] Grindmaster 5311

Crathco ® 5000 Series Manual Page 65 5941 Wiring Diagram WIRING DETAIL BLUE TO DRIVE MOTOR POWER CORD BARREL SOLENOID HOPPER SOLENOID HOPPER THERMISTER TO MIX LOW SENSOR TO SERVE SWITCH 14 9 16 6 7 1 2 15 11 3 14 14 10 6 1 2 3 5 11 22 7 8 13 14 15 ...

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Page 66 Crathco ® 5000 Series Manual 5711 Wiring Diagram <(//2: 5(' %/$&. %/$&. %/$&. %/$&. %/$&. %/$&. 5(' 32:(5&25' 5(' %/$&. 5(' %/$&. 5(' 5(' %/$&. 5(' <(/...

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Crathco ® 5000 Series Manual Page 67 5711 Wiring Diagram (Spinners) <(//2: 5(' %/$&. %/$&. %/$&. %/$&. %/$&. 5(' 32:(5&25' 5(' %/. %/$&. 5(' %/$&. 5(' 5(' %/$&. 5(' &...

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Refrigeration Circuit Page 68 Crathco ® 5000 Series Manual ...

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Crathco ® 5000 Series Manual Page 69 5941 Refrigeration Circuit S S SERVICE VALVE SERVICE DRIER ACCUMULATOR HOPPER EVAPORATOR VALVE FILTER BARREL EVAPORATOR EXPANSION VALVE SOLENOID VALVE SOLENOID VALVE BARREL WARMER CAPILARY TUBE LOW SIDE SIDE T...

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Grindmaster® Coffee Grinders and Brewers • PrecisionBrew™ Brewing Systems • Espressimo® Espresso Machines Crathco® Hot Beverage Dispensers • Crathco® Cold and Frozen Beverage Dispensers • AMW Coffee and Tea Systems Tel (502) 425-4776 �...