Napoleon MIRAGE 485 Assembly And Operating Instructions Manual

[Page 1] Napoleon MIRAGE 485

N415-0156 APR 11/07 NAPOLEON APPLIANCE CORPORATION., 214 BAYVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 PHONE: (705)726-4278 FAX: (705)725-2564 EMAIL: [email protected] WEB SITE: www.napoleongrills.com ASSEMBLY AND OPERATING INSTRUCTIONS MIRAGE 485...

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2 NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill h...

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3 SAFETY PRECAUTIONS Do not store or use gasoline or other flam- mable liquids or vapor in the vicinity of this or any other appliance. An L.P. cylinder not connected for use must not be stored in the vicinity of this or any other appliance. Keep a...

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4 NATURAL GAS HOOK-UP: This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water...

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5 LEFT BURNER SIDE BURNER OPEN LID. ENSURING BURNER CONTROLS ARE IN THE OFF POSITION, TURN ON THE GAS SUPPLY VALVE. CENTER BURNER LIGHTING INSTRUCTIONS RIGHT BURNER MAIN BURNER LIGHTING SIDE BURNER LIGHTING 1. OPEN SIDE BURNER COVER. 4. IF THE BURN...

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6 OPERATING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process an...

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7 If the burner is getting too little air, the flames will be lazy yellow, and possibly produce soot. If the burner is getting too much air, the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. To adju...

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8 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur. Use a brass wire brush to remove surface corrosion. Clean any blocked ports using an opene...

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9 Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. Ensure lighting procedure is followed carefully. All gas grill valves must be in the off position when the tank valve is tu...

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10 ORDERING REPLACEMENT PARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance, troubleshooting and part replacement instructions at www.napoleongrills.com. Contact the factory direct...

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11 ASSEMBLY INSTRUCTIONS CAUTION: During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it i...

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12 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster/Bracket Installation Attach (4) casters, using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts for each caster. Attach brackets under front casters as illustrated. Tighten...

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13 4 X N570-0080 (#14 X 1/2") 3/8 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROPANE ONLY 3 Inser...

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14 PROPANE ONLY 6 Rotate basket slightly to allow wire to enter the holes in the side panel. Push through and upwards, rotating to allow the bend in the wire to pass through the holes. Lay basket flat against the side panel. Clip top propane tank ...

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15 Front Cabinet Support Installation 7 Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Attach magnet bracket to bottom of top rail using (2)...

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16 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 9 Lift grill head and place on assembled cart, lining up holes in top of side cart panels with holes in bottom of base. Fasten from inside using (4)1/4-20 x 3/ 8”screws, ...

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17 11 Insert (4) 1/4-20 x 5/8” screws through washers into threaded holes in side of base, do not tighten all the way. Slide assembled side shelf over screw heads and finish tightening. 4 X N570-0082 (1/4-20 x 5/8") 3/8 Side Shelf Installati...

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18 Side Burner Installation 4 X N570-0082 (1/4-20 X 5/8") 3/8 12 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base. Do not tighten all the way. Slide assembled side burner over screw heads and finish tighteni...

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19 3/8 4 x N570-0073 (1/4-20 X 3/8") 13 Cabinet Door Installation Insert pivot rod through hole on inside top of door. Holding door in one hand, direct pivot rod into hole in underside of front cabinet support. Once secure, let rod slide down...

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20 3 X N305-0057 14 Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. Postion grills and warming rack into base as shown. Rest warming rack on brackets inside hood and grills on f...

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21 Grease Tray and Holder Installation 16 Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder Drip Pan Installation 17 Slide drip pan into rear of ba...

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22 CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED PROPANE ONLY 3/4 2 X NATURAL GAS ONLY 1xN105-0002 CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED INSTALL BUSHING INTO BACK PANEL THIS MUST BE PERFORMED BY A LICENSED GAS FITTER. ...

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23 A LEAK TEST MUST BE PERFORMED AT THE FOLLOWING TIMES: •BEFORE INITIAL USE EVEN IF THE GRILL WAS DEALER ASSEMBLED. •AT LEAST ONCE PER YEAR. •WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED. DO NOT USE A FLAME TO LEAK TEST. LEAK TESTING: This mu...

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24 Item Part # Description 485 1 N135-0024K left side lid casting x 2 N385-0129 NAPOLEON logo x 3 W450-0005 logo spring clips x 4 N510-0010 black silicone lid bumper x 5 N685-0003 temperature gauge x 6 N051-0004 temperature gauge bezel x 7 N335-004...

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25 Item Part # Description 485 N010-0508 manifold assembly c/w valves n 42 N720-0044 manifold flex connector x 43 N255-0027 union fitting 3/8" - 3/8" x 44 N725-0034 main burner valve c/w #56 orifice p N725-0035 main burner valve c/w #52...

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26 ...

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27 NOTES ...

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28 NOTES ...