FULTON VMP-W 40 -150 HP Installation And Operation Manual

Download or browse on-line these Installation And Operation Manual for FULTON VMP-W 40 -150 HP Boiler.

FULTON VMP-W 40 -150 HP Manual Information:

This manual for FULTON VMP-W 40 -150 HP, given in the PDF format, is available for free online viewing and download without logging on. The guide contains 52 pages, and the size of the file at download is . The document type is Installation And Operation Manual.

Download Manual

Summary of Contents:

[Page 1] FULTON VMP-W 40 -150 HP

INSTALLATION AND OPERATION MANUAL Vertical Multi-Port Hot Water Boilers Model VMP-W 40 -150 HP Serial/ National Board Number Model Fulton Order Sold To Job Name Date VMPW-IOM-2012-1001 ...

[Page 2] FULTON VMP-W 40 -150 HP

...

[Page 3] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com VMPW-IOM-2012-1001 TABLE OF CONTENTS 0-1 Introduction 1-1 Overview ...............................................................................................................

[Page 4] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 TABLE OF CONTENTS VMPW-IOM-2012-1001 0-2 ...

[Page 5] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com 1-1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY & PARTS 5 ...

[Page 6] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 1-2 INTRODUCTION VMPW-IOM-2012-1001 SECTION 1 Overview Prior to shipment, the following inspections and tests are made to ensure the highest standards of manufacturing for our customers: § Material inspections § ...

[Page 7] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com 2-1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY & PARTS 5 ...

[Page 8] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-2 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adheren...

[Page 9] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-3 TABLE 1 DIMENSIONS REFER TO FIGURE 1 Model VMP-W 40 50 60 80 100 130 150 Unit Size BHP 40 50 60 80 100 130 150 A. Boiler Dia...

[Page 10] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-4 NOTE: ´ When calculating ventilation requirements, heat losses from the Fulton equipment (and other equipment) should be considered. Clearances & Serviceability Adhe...

[Page 11] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-5 TABLE 2  SPECIFICATIONS REFER TO FIGURE 1 Model VMP-W 40 50 60 80 100 130 150 Boiler Connec ons Safety Valve Outlet IN...

[Page 12] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-6 3. See Table 3 for minimum make up air openings required for each model. TABLE 3 MINIMUM MAKE UP AIR OPENING REQUIREMENTS Model Fresh Air Opening FT2 (M2) 40 1 (.09)...

[Page 13] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-7 5. Ensure no piping stresses are transmitted to the equipment. The equipment shall not be used as a pipe anchor. 6. Ensure all v...

[Page 14] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-8 Electrical Supply Adhere to the following for electrical supply installation: 1. Locate electrical schematic diagram, a copy of which is inside of the panel box. 2. Ensur...

[Page 15] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-9 5. Pipe the water safety valve carry piping from the outlet of the valve to a safe blow-o point. NOTE: ´ Do not alter wat...

[Page 16] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-10 § Corrosion Inhibitor: Capable of maintaining iron corrosion rates <2 mpy. Due to changing environmental restrictions a non-heavy metal ALL ORGANIC inhibitor is rec...

[Page 17] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-11 boiler supply. 5. On multi-zoned systems (or a system with both space and domestic water heating), air elimination must be provi...

[Page 18] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-12 suitable for use with the pressure, temperatures and  uids in the system. Ensure that all bolts are tightened evenly and to the torque recommended values provided by...

[Page 19] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-13 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professi...

[Page 20] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-14 operating temperature. Check all local codes for requirements. The  ue must be as large or larger than the outlet on the vessel. Avoid  ue piping and elbows by pla...

[Page 21] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 2 VMPW-IOM-2012-1001 INSTALLATION 2-15 Roof Minimum 6' Above Any Structure Within 30' Support As Necessary Install Appropriate Weather Cap Horizontal Run 2&a...

[Page 22] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 INSTALLATION VMPW-IOM-2012-1001 SECTION 2 2-16 Air Flow Safety Switch U.L. Approved Induced Draft Fan Side Wall Vent Termination (By Others) Side Wall Vent (By Others) FIGURE 3  TYPICAL SIDEWALL VENTING 3. The dr...

[Page 23] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com 3-1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY & PARTS 5 ...

[Page 24] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 OPERATION VMPW-IOM-2012-1001 SECTION 3 3-2 Start-Up Preparation & Installation Review Review the installation section of this manual carefully. Con rm accordance with the Installation guidelines, including: 1. ...

[Page 25] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 3 VMPW-IOM-2012-1001 OPERATION 3-3 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional...

[Page 26] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 OPERATION VMPW-IOM-2012-1001 SECTION 3 3-4 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherence ...

[Page 27] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 3 VMPW-IOM-2012-1001 OPERATION 3-5 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional...

[Page 28] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 OPERATION VMPW-IOM-2012-1001 SECTION 3 3-6 ¡ High Limit Aquastat/High Temperature Limit The High Limit Aquastat/High Temperature Limit prevents over-temperature conditions. This is an ASME CSD-1 code control which in...

[Page 29] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 3 VMPW-IOM-2012-1001 OPERATION 3-7 ...

[Page 30] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 OPERATION VMPW-IOM-2012-1001 SECTION 3 3-8 ...

[Page 31] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com 4-1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY & PARTS 5 ...

[Page 32] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-2 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherenc...

[Page 33] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-3 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required profession...

[Page 34] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-4 4 CAUTION All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherenc...

[Page 35] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-5 4 CAUTION All information in this manual is for reference and guidance purposes, and does not substitute for required profession...

[Page 36] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-6 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required professional training, conduct, and strict adherenc...

[Page 37] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-7 ! WARNING All information in this manual is for reference and guidance purposes, and does not substitute for required profession...

[Page 38] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-8 ! WARNING Extreme caution must be exercised when checking a failing transformer. They are capable of producing very high voltages which may result in personal injury and...

[Page 39] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-9 7. Replace burner and  ue cover plates. After All Repairs or Maintenance 1. Follow “Pre-Start Check List” and all Safety Ch...

[Page 40] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-10 Troubleshooting Gas Fired Boilers Problem Potential Cause Potential Remedy Burner Cut-O / Ignition Failure/ Flame Failure Power Supply Check fuse or circuit; reset or r...

[Page 41] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-11 Troubleshooting Gas Fired Boilers Problem Potential Cause Potential Remedy Poor Combustion Refractories Check refractories to see i...

[Page 42] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-12 Troubleshooting Gas Fired Boilers Problem Potential Cause Potential Remedy Boiler will not maintain temperature Gas Supply Check gas pressure coming into gas train. If lo...

[Page 43] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-13 Troubleshooting Oil Fired Boilers Problem Cause Remedy Burner Cut O / Ignition Failure/ Flame Failure Power Supply Check fuse...

[Page 44] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-14 Troubleshooting Oil Fired Boilers Problem Cause Remedy Poor Combustion Refractories Check refractories to see if they are sooted, cracked or broken in places. Clean or repl...

[Page 45] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 4 VMPW-IOM-2012-1001 MAINTENANCE 4-15 Troubleshooting Oil Fired Boilers Problem Cause Remedy Boiler will not maintain pressure Oil Supply Check oil level in supply tank...

[Page 46] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 MAINTENANCE VMPW-IOM-2012-1001 SECTION 4 4-16 ...

[Page 47] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com 5-1 WARRANTY & PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY & PARTS 5 ...

[Page 48] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 WARRANTY & PARTS VMPW-IOM-2012-1001 SECTION 5 5-2 ...

[Page 49] FULTON VMP-W 40 -150 HP

Questions? Call (315) 298-5121, or visit us online at www.fulton.com SECTION 5 VMPW-IOM-2012-1001 WARRANTY & PARTS 5-3 Standard Warranty for Fulton Boilers Warranty Valid for Models ICS/FB-A, ICW, ICX/FB-F, VMP, VMPW, FB-S, FB-L, FB-W, ICT F...

[Page 50] FULTON VMP-W 40 -150 HP

© The Fulton Companies 2012 PARTS & WARRANTY VMPW-IOM-2012-1001 SECTION 5 5-4 Parts Spare and replacement parts may be ordered from your local representative or through the Fulton Companies. When ordering replacement parts, please have the m...

[Page 51] FULTON VMP-W 40 -150 HP

...

[Page 52] FULTON VMP-W 40 -150 HP

The Fulton Companies 972 Centerville Road, Pulaski, NY 13142 Call: (315) 298-5121 • Fax: (315) 298-6390 www.fulton.com VMPW-IOM-2012-1001 The heat transfer innovators. No part of this Installation, Operation, and Maintenance manual may be repr...