OHAUS PA64 Service Manual

Download or browse on-line these Service Manual for OHAUS PA64 Scale, Scales.

OHAUS PA64 Manual Information:

This manual for OHAUS PA64, given in the PDF format, is available for free online viewing and download without logging on. The guide contains 116 pages, and the size of the file at download is . The document type is Service Manual.

Download Manual

Summary of Contents:

[Page 1] OHAUS PA64

SERVICE MANUAL Ohaus Corporation 19A Chapin Road, P.O. Box 2033, Pine Brook, NJ 07058-2033 (973) 377-9000 ...

[Page 2] OHAUS PA64

...

[Page 3] OHAUS PA64

TABLE OF CONTENTS Ohaus Corporation www.ohaus.com i Pioneer™ Balances Service Manual Page No. CHAPTER 1 GETTING STARTED 1.1 Introduction .....................................................................................................

[Page 4] OHAUS PA64

TABLE OF CONTENTS Pioneer™ Balances Service Manual ii Ohaus Corporation www.ohaus.com Page No. 3.3.20 Block Style Load Cell Disassembly & Replacement with Load Cell Kit ............ 3-35 3.3.21 Progressive Disassembly of Block Style Lo...

[Page 5] OHAUS PA64

TABLE OF CONTENTS Ohaus Corporation www.ohaus.com iii Pioneer™ Balances Service Manual B.5 Service 5 Point- Linearity Calibration …………………………………………………...B-4 Page No. LIST OF TABLES TABLE NO. TITLE ...

[Page 6] OHAUS PA64

TABLE OF CONTENTS Pioneer™ Balances Service Manual iv Ohaus Corporation www.ohaus.com 3-13 Screws securing Weight Arm assembly ...............................................................3-6 3-14 Proper manner to grasp Load Cell when...

[Page 7] OHAUS PA64

TABLE OF CONTENTS Ohaus Corporation www.ohaus.com v Pioneer™ Balances Service Manual 3-62 Top Flexure Arm (Analytical). ............................................................................ 3-23 3-63 Bottom Flexure Arm (Analytica...

[Page 8] OHAUS PA64

TABLE OF CONTENTS Pioneer™ Balances Service Manual vi Ohaus Corporation www.ohaus.com 3-111 Load Cell Alignment to Base Plate ..................................................................... 3-41 3-112 Block Style Load Cell PC Boar...

[Page 9] OHAUS PA64

TABLE OF CONTENTS Ohaus Corporation www.ohaus.com vii Pioneer™ Balances Service Manual 3-160 Test Connector Detail ........................................................................................ 3-54 3-161 Up/Down Stop Screw .....

[Page 10] OHAUS PA64

TABLE OF CONTENTS Pioneer™ Balances Service Manual viii Ohaus Corporation www.ohaus.com ...

[Page 11] OHAUS PA64

CHAPTER 1 GETTING STARTED Pioneer™ Balances Service Manual 1-1 Ohaus Corporation www.ohaus.com 1.1 INTRODUCTION This service manual contains the information needed to perform routine maintenance and service on the Ohaus Pioneer Precision ...

[Page 12] OHAUS PA64

CHAPTER 1 GETTING STARTED Ohaus Corporation www.ohaus.com 1-2 Pioneer™ Balances Service Manual 1.3 TOOLS AND TEST EQUIPMENT REQUIRED 1.3.1 Special Tools 1. Fixture P/N 923345 Corp. Item No. 00923345 for use with 150g to 410g Load Cells....

[Page 13] OHAUS PA64

CHAPTER 1 GETTING STARTED Pioneer™ Balances Service Manual 1-3 Ohaus Corporation www.ohaus.com 1.4 SPECIFICATIONS TABLE 1-2. SPECIFICATIONS: INCAL MODELS (C & CM) MODEL PA64C PA114C PA214C PA213C PA413C PA512C PA2102C...

[Page 14] OHAUS PA64

CHAPTER 1 GETTING STARTED Ohaus Corporation www.ohaus.com 1-4 Pioneer™ Balances Service Manual 1.4 SPECIFICATIONS TABLE 1-4. SPECIFICATIONS: GOLD MODELS (EXTERNAL CALIBRATION) MODEL PAJ812 PAJ2102 PAJ3102 PAJ4102 PAJ2101 PA...

[Page 15] OHAUS PA64

CHAPTER 1 GETTING STARTED Pioneer™ Balances Service Manual 1-5 Ohaus Corporation www.ohaus.com 1.4 SPECIFICATIONS TABLE 1-6. ADMISSIBLE AMBIENT CONDITIONS Temperature range 50°F to 86°F / 10°C to 30°C Atmospheric humidity 80% ...

[Page 16] OHAUS PA64

CHAPTER 1 GETTING STARTED Ohaus Corporation www.ohaus.com 1-6 Pioneer™ Balances Service Manual 1.5.2 OVERVIEW OF THE CONTROLS TABLE 1-7. FUNCTIONS OF DISPLAY CONTROLS Button Action Functions O/T – On Off Yes Short Press:...

[Page 17] OHAUS PA64

CHAPTER 1 GETTING STARTED Pioneer™ Balances Service Manual 1-7 Ohaus Corporation www.ohaus.com 1.5.3 Power ON Press >O/T<. All segments will appear briefly followed by a software revision number (when plugged in first time, or aft...

[Page 18] OHAUS PA64

CHAPTER 1 GETTING STARTED Ohaus Corporation www.ohaus.com 1-8 Pioneer™ Balances Service Manual 1.5.7 The Load Cell Figure 1-4 illustrates a typical Magnetic Force Restoration (MFR) Load Cell. The force of a weight placed on the Weighing ...

[Page 19] OHAUS PA64

CHAPTER 1 GETTING STARTED Pioneer™ Balances Service Manual 1-9 Ohaus Corporation www.ohaus.com 1.6 Connecting the RS232 Interface When the interface is connected to a computer, two-way communication between the computer and balance is po...

[Page 20] OHAUS PA64

CHAPTER 1 GETTING STARTED Ohaus Corporation www.ohaus.com 1-10 Pioneer™ Balances Service Manual 1.7 RS232 Commands Commands listed in the following table will be acknowledged by the balance. The balance will return "ES" for inv...

[Page 21] OHAUS PA64

CHAPTER 2 DIAGNOSTIC GUIDE Pioneer™ Balance Service Manual 2-1 Ohaus Corporation www.ohaus.com 2.1 TROUBLESHOOTING This section of the manual provides guidelines for evaluating the condition and performance of a balance, and a standard tr...

[Page 22] OHAUS PA64

CHAPTER 2 DIAGNOSTIC GUIDE Ohaus Corporation www.ohaus.com 2-2 Pioneer™ Balances Service Manual 2.2.1 Diagnosis TABLE 2-1. DIAGNOSTIC GUIDE SYMPTOM PROBABLE CAUSE REMEDY Balance will not turn on with AC adapter supplied Main p...

[Page 23] OHAUS PA64

CHAPTER 2 DIAGNOSTIC GUIDE Pioneer™ Balance Service Manual 2-3 Ohaus Corporation www.ohaus.com TABLE 2-1. DIAGNOSTIC GUIDE SYMPTOM PROBABLE CAUSE REMEDY Balance will not calibrate using internal calibration, but calibration moto...

[Page 24] OHAUS PA64

CHAPTER 2 DIAGNOSTIC GUIDE Ohaus Corporation www.ohaus.com 2-4 Pioneer™ Balances Service Manual 2.3 ERROR CODES When a problem occurs using the balance, the display will indicate an error code. Table 2-2 describes the various error code...

[Page 25] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-1 Ohaus Corporation www.ohaus.com 3.1 PREVENTIVE MAINTENANCE Ohaus balances are precision instruments and should be carefully handled, stored in a clean, dry, dust-free a...

[Page 26] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-2 Pioneer™ Balances Service Manual 3.2.1 Variations in Opening Pioneer Models Turn the balance off and unplug the power cord before you begin. Preliminary Steps: For a ba...

[Page 27] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-3 Ohaus Corporation www.ohaus.com 3.3 LOAD CELL REMOVAL AND DISASSEMBLY The Load Cell may need to be removed and repaired because of balance instability, or because the ba...

[Page 28] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-4 Pioneer™ Balances Service Manual 3.3.1 Variations in Pioneer Load Cells Figure 3-7. Precision Block Style Load Cell with InCal: Section 3.3.11, page 3-28. Figure ...

[Page 29] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-5 Ohaus Corporation www.ohaus.com 3.3.3 Removing Internal Calibration Weights Follow these steps to remove the InCal Weight Covers, and Weights: 1. Remove the screws tha...

[Page 30] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-6 Pioneer™ Balances Service Manual 3.3.4 Servicing the Internal Calibration Mechanism 6. Remove the screws and washers that secure the InCal Motor. Note: Before reinst...

[Page 31] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-7 Ohaus Corporation www.ohaus.com 3.3.6 Disassembly of Precision Balances with InCal Mechanism 3. Hold the top and bottom of the Hanger when removing the Weight Arm as...

[Page 32] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-8 Pioneer™ Balances Service Manual 3.3.8 Load Cell Disassembly – Precision Balances The following steps require the Service Fixture for the Load Cell you will be disassemb...

[Page 33] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-9 Ohaus Corporation www.ohaus.com 3.3.8 Load Cell Disassembly – Precision Balances 2. Loosen (do not remove) the two screws shown in Figures 3-19 and 3-20 that secure ...

[Page 34] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-10 Pioneer™ Balances Service Manual 3.3.8 Load Cell Disassembly – Precision Balances 8. Unsolder and remove the four wires shown in Figure 3-24. The two wires at the ...

[Page 35] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-11 Ohaus Corporation www.ohaus.com 3.3.8 Load Cell Disassembly – Precision Balances 15. Remove the Service Fixture, releasing the Hanger. (See Figure 3-28.) Fi...

[Page 36] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-12 Pioneer™ Balances Service Manual 3.3.8 Load Cell Disassembly – Precision Balances 18. Note the position of the opening and then turn the black Up/Down Stop Screw, so th...

[Page 37] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-13 Ohaus Corporation www.ohaus.com 3.3.9 Position Sensor Board Removal/Replacement/Adjustment – Precision If the Position Sensor Board is defective and requires replaceme...

[Page 38] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-14 Pioneer™ Balances Service Manual 11. Insert and tighten the two remaining screws to secure the Load Cell. Check again that an Error 8.X is not displayed. If there i...

[Page 39] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-15 Ohaus Corporation www.ohaus.com 3.3.11 Load Cell Reassembly – Precision Balances Before re-assembly, take the following maintenance steps: – Be sure all Flexures a...

[Page 40] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-16 Pioneer™ Balances Service Manual 3.3.11 Load Cell Reassembly – Precision Balances. Figure 3-39. Sideways Motion Stop Plate. Figure 3-40. Two screws secure M...

[Page 41] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-17 Ohaus Corporation www.ohaus.com 3.3.11 Load Cell Reassembly – Precision Balances. 12. Install the Bottom and Top Flexure Arms, in that order, Flexure side down. (See ...

[Page 42] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-18 Pioneer™ Balances Service Manual 3.3.11 Load Cell Reassembly – Precision Balances. 17. Adjust the Position Sensor Board: follow steps 9 through 11 in Section 3.3.9 (su...

[Page 43] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-19 Ohaus Corporation www.ohaus.com 3.3.12 Removing the InCal Mechanism from InCal Analytical Balances This section explains the steps for disassembly, servicing and reassem...

[Page 44] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-20 Pioneer™ Balances Service Manual 3.3.13 Removing Internal Calibration Weights and Components 3. Remove the Load Cell. (See Section 3.3.14.) 4. Remove the two screws ...

[Page 45] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-21 Ohaus Corporation www.ohaus.com 3.3.14 Reinstalling Internal Calibration Components When reinstalling the Internal Calibration Components, follow these steps: 1. Insert t...

[Page 46] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-22 Pioneer Balance Service Manual 3.3.16 Disassembling Analytical Load Cells The following steps require the Service Fixtures for the Load Cell you will be disassembling. Not...

[Page 47] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-23 Ohaus Corporation www.ohaus.com 3.3.16 Disassembling Analytical Load Cells 3. To protect the Flexures, secure the Hanger to the Load Cell with two screws and the shims su...

[Page 48] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-24 Pioneer Balance Service Manual 3.3.16 Disassembling Analytical Load Cells Figure 3-61. Vertical Flexure and screws, Lock Plate, washers, and bushings, removed from c...

[Page 49] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-25 Ohaus Corporation www.ohaus.com 3.3.16 Disassembling Analytical Load Cells 11. Remove the Hanger from the Load Cell by removing the two screws inserted earlier. (See Figu...

[Page 50] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-26 Pioneer Balance Service Manual 3.3.16 Disassembling Analytical Load Cells 16. Unsolder the two white wires connected to the Position Sensor Board. Then remove the two ins...

[Page 51] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-27 Ohaus Corporation www.ohaus.com 3.3.16 Disassembling Analytical Load Cells NOTE: Use extreme caution in moving the Contact Board to avoid stressing or breaking the fine w...

[Page 52] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-28 Pioneer Balance Service Manual 3.3.17 Position Sensor PC Board Removal/Replacement/Adjustment - Analytical When the Position Sensor PC Board is defective and requires repla...

[Page 53] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-29 Ohaus Corporation www.ohaus.com 3.3.18 Reassembling Analytical Load Cells Before reassembly, take the following maintenance steps:  Be sure all Flexures are straight, ...

[Page 54] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-30 Pioneer Balance Service Manual 3.3.18 Reassembling Analytical Load Cells 7. Carefully insert the Magnet Half in front of the Ratio Coil. Align the screw holes on its f...

[Page 55] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer Balances Service Manual 3-31 Ohaus Corporation www.ohaus.com 3.3.18 Reassembling Analytical Load Cells 13. Install the Hanger: insert two screws loosely. Distance shown by arrows should be 8mm. Inse...

[Page 56] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-32 Pioneer Balance Service Manual 3.3.18 Reassembling Analytical Load Cells 17. Install the top bracket. (See Figures 3-92 and 3-93.) Figure 3-92. Analytical InCal Load...

[Page 57] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-33 Ohaus Corporation www.ohaus.com 3.3.18 Reassembling Analytical Load Cells NOTE: The Position Sensor Board contains an Optical Sensor which must be positioned in the Ra...

[Page 58] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-34 Pioneer™ Balances Service Manual 3.3.19 Block Style Load Cell Disassembly & Replacement Typical Block Style Load Cells with InCal Mechanisms installed are shown in Fi...

[Page 59] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-35 Ohaus Corporation www.ohaus.com 3.3.20 Block Style Load Cell Removal & Replacement with Load Cell kit Use the following procedure to replace a Block Style Load Cell ...

[Page 60] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-36 Pioneer™ Balances Service Manual 3.3.22 Internal Calibration Testing This section describes how to test the internal calibration in a Block Style Load Cell. There can b...

[Page 61] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-37 Ohaus Corporation www.ohaus.com 3.3.23 InCal Motor Removal & Replacement 4. Install the Coupler supplied with the replacement motor, then rotate the Motor Shaft ...

[Page 62] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-38 Pioneer™ Balances Service Manual 3.3.25 InCal Mechanism Installation 1. Rotate the InCal Motor shaft until the Weight is in the top position. 2. Slide the new InCal Me...

[Page 63] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-39 Ohaus Corporation www.ohaus.com 3.3.26 Position Sensor Assembly Removal/Installation on Block Style Load Cell Position Sensor Removal: 1. Remove the three screws of th...

[Page 64] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-40 Pioneer™ Balances Service Manual 3.3.27 Removing the Block Style Load Cell from the Base Plate This procedure is necessary before proceeding with other repairs to the Loa...

[Page 65] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-41 Ohaus Corporation www.ohaus.com 3.3.28 Installing the Block Style Load Cell on the Base Plate Figure 3-110. Load Cell Mounting Components. Base Plate Installation 1....

[Page 66] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-42 Pioneer™ Balances Service Manual 3.3.29 Removal and Installation of the Block Style Load Cell PC Board 1. Remove the Load Cell from the Mounting Plate. (See previous ...

[Page 67] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-43 Ohaus Corporation www.ohaus.com 3.3.30 Removing the Load Cell PCB-Temperature Sensor-Position Sensor Assembly The Temperature Sensor, Position Sensor and the Load Cell P...

[Page 68] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-44 Pioneer™ Balances Service Manual 3.3.30 Removing the Load Cell PCB-Temperature Sensor-Position Sensor Assembly 4. Remove the ribbon cable connecting the Load Cell PCB...

[Page 69] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-45 Ohaus Corporation www.ohaus.com 3.3.31 Removing the Ratio Beam on Block Style Load Cells 3. Hold the Contact Board to ensure the fine coil wires cannot tear off, t...

[Page 70] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-46 Pioneer™ Balances Service Manual 3.3.31 Removing the Ratio Beam on Block Style Load Cells Note: Not all Load Cells require a Weight Arm as shown. If the Load Cell does...

[Page 71] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-47 Ohaus Corporation www.ohaus.com 3.3.31 Removing the Ratio Beam on Block Style Load Cells 8. Remove the aluminum sleeves. (See Figure 3-130.) 9. Note the position of...

[Page 72] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-48 Pioneer™ Balances Service Manual 3.3.32 Installing the Ratio Beam on Block Style Load Cells 1. If a new Ratio Beam is being installed, remove the existing weights from t...

[Page 73] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-49 Ohaus Corporation www.ohaus.com 3.3.32 Installing the Ratio Beam on Block Style Load Cells 4. Re-install the four Aluminum Sleeves for the Ratio Beam and four for t...

[Page 74] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-50 Pioneer™ Balances Service Manual 3.3.32 Installing the InCal Weight Arm Note: Not all block style Load Cells have a Weight Arm as shown. If the Load Cell does not have...

[Page 75] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-51 Ohaus Corporation www.ohaus.com 3.3.32 Installing the InCal Weight Arm 6. Remove the pin securing the InCal Weight Arm at the Magnet end. 7. Insert the pin just rem...

[Page 76] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-52 Pioneer™ Balances Service Manual 3.3.33 Installing the Load Cell PCB-Temperature Sensor-Position Sensor Assembly The Temperature Sensor, Position Sensor and the Load Cell...

[Page 77] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Pioneer™ Balance Service Manual 3-53 Ohaus Corporation www.ohaus.com 3.3.33 Installing the Load Cell PCB-Temperature Sensor-Position Sensor Assembly 5. Place the Position Sensor on the Magnet. It has a c...

[Page 78] OHAUS PA64

CHAPTER 3 MAINTENANCE PROCEDURES Ohaus Corporation www.ohaus.com 3-54 Pioneer™ Balances Service Manual 3.3.34 Setting the Up/Down Stop Screw on Block Style Load Cells This procedure is required when either the Ratio Beam has been removed or...

[Page 79] OHAUS PA64

CHAPTER 4 TESTING Pioneer™ Balances Service Manual 4-1 Ohaus Corporation www.ohaus.com 4.1 TESTING Before and after servicing the balance, an operational test and various performance tests should be made to confirm that the balance meets s...

[Page 80] OHAUS PA64

CHAPTER 4 TESTING Ohaus Corporation www.ohaus.com 4-2 Pioneer™ Balances Service Manual 4.4 Performance Tests – Precision and Analytical Balances Accurate performance of the Pioneer balances is determined by a series of four performance ...

[Page 81] OHAUS PA64

CHAPTER 4 TESTING Pioneer™ Balances Service Manual 4-3 Ohaus Corporation www.ohaus.com 4.4.1 Precision Test – Precision and Analytical Balances 5. If the deviation for any set of readings (using the same mass placed on the center of t...

[Page 82] OHAUS PA64

CHAPTER 4 TESTING Ohaus Corporation www.ohaus.com 4-4 Pioneer™ Balances Service Manual 4.4.3 Off-Center Load Adjustment for Precision Models NOTE: Do not attempt these adjustments unless the balance is free from drafts. The balance is ve...

[Page 83] OHAUS PA64

CHAPTER 4 TESTING Pioneer™ Balances Service Manual 4-5 Ohaus Corporation www.ohaus.com 4.4.4 Off-Center Load Adjustment for Analytical Models NOTE: Do not attempt these adjustments unless the balance is free from drafts. The balance is v...

[Page 84] OHAUS PA64

CHAPTER 4 TESTING Ohaus Corporation www.ohaus.com 4-6 Pioneer™ Balances Service Manual 4.4.5 Off-Center Load Adjustment for Block Style Models NOTE: Do not attempt these adjustments unless the balance is free from drafts. The balance is ...

[Page 85] OHAUS PA64

CHAPTER 4 TESTING Pioneer™ Balances Service Manual 4-7 Ohaus Corporation www.ohaus.com 4.4.6 Repeatability Test Repeatability is the Standard Deviation of a set of similar weight readings. Requirements: – To perform this test a single ...

[Page 86] OHAUS PA64

CHAPTER 4 TESTING Ohaus Corporation www.ohaus.com 4-8 Pioneer™ Balances Service Manual 4.4.6 Repeatability Test TABLE 4-4. REPEATABILITY WORKSHEET n Reading Delta = Reading – Mean Delta x Delta 1 2 3 ...

[Page 87] OHAUS PA64

CHAPTER 4 TESTING Pioneer™ Balances Service Manual 4-9 Ohaus Corporation www.ohaus.com 4.4.7 Linearity Test This test is used to determine the linearity of the unit throughout its operating range. The displayed readings are compared with...

[Page 88] OHAUS PA64

CHAPTER 4 TESTING Ohaus Corporation www.ohaus.com 4-10 Pioneer™ Balances Service Manual 4.4.7 Linearity Test Record Readings Reading 1 Reference Weight added to zero ________________ Reading 2 Reference Weight added at ¼ full-scale...

[Page 89] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-1 Ohaus Corporation www.ohaus.com This section contains exploded views of the Pioneer series balances. The exploded view drawings are designed to identify the parts wh...

[Page 90] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-2 Pioneer™ Balances Service Manual 5.1 PRECISION ROUND PAN BALANCE: HOUSING & PARTS Precision Round Pan Balance – Housing & Parts 10 8 6 5 4 2 1 3 15 14 12...

[Page 91] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-3 Ohaus Corporation www.ohaus.com 5.1 PRECISION ROUND PAN BALANCE: HOUSING & PARTS TABLE 5-1. PRECISION ROUND PAN BALANCE: HOUSING & PARTS Drawing Item ...

[Page 92] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-4 Pioneer™ Balances Service Manual 5.2 PRECISION ROUND PAN, INCAL BALANCE: HOUSING & PARTS 80 16 10 8 13 6 4 2 1 12 5b 14 15 3 9 Precision Round Pan, InCal Balance...

[Page 93] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-5 Ohaus Corporation www.ohaus.com 5.2 PRECISION ROUND PAN, INCAL BALANCE: HOUSING & PARTS TABLE 5-2. PRECISION ROUND PAN, INCAL BALANCE: HOUSING & PARTS* ...

[Page 94] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-6 Pioneer™ Balances Service Manual 5.3 PRECISION SQUARE PAN, INCAL BALANCE: HOUSING & PARTS 13 6 2 1 12 5 14 15 3 Precision Square Pan, InCal Balance: Housing &...

[Page 95] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-7 Ohaus Corporation www.ohaus.com 5.3 PRECISION SQUARE PAN, INCAL BALANCE: HOUSING & PARTS TABLE 5-3. PRECISION SQUARE PAN INCAL BALANCE: HOUSING & PARTS* ...

[Page 96] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-8 Pioneer™ Balances Service Manual 5.4 PRECISION DRAFT SHIELD BALANCE: HOUSING & PARTS 7 9 11 7 10 8 12 13 6 80 5a 4 2 1 14 15 3 5b Precision Balance with Draft Shi...

[Page 97] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-9 Ohaus Corporation www.ohaus.com 5.4 PRECISION DRAFT SHIELD BALANCE: HOUSING & PARTS TABLE 5-4. PRECISION DRAFT SHIELD BALANCE: HOUSING & PARTS* Drawing...

[Page 98] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-10 Pioneer™ Balances Service Manual 5.5 ANALYTICAL BALANCE: HOUSING & PARTS Analytical Balance: Housing & Parts 7 9 11 7 10 8 12 13 6 5a 4 14 15 3 2 1 80 5b ...

[Page 99] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Pioneer™ Balances Service Manual 5-11 Ohaus Corporation www.ohaus.com 5.5 ANALYTICAL BALANCE: HOUSING & PARTS TABLE 5-5. ANALYTICAL BALANCE: HOUSING & PARTS* Drawing Item Description 1 ...

[Page 100] OHAUS PA64

CHAPTER 5 PARTS LISTS & DIAGRAMS Ohaus Corporation www.ohaus.com 5-12 Pioneer™ Balances Service Manual 5.6 PRECISION LOAD CELL & PARTS (INCLUDING INCAL) 1 4 5 6 11 12 13 2 Pioneer Precision Load Cell (with InCal Parts) InCal Par...