Orbis COMFORTVIEW Installation And Operating Manual

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[Page 1] Orbis COMFORTVIEW

ORBIS COMFORTVIEW ORBIS CALORAMA ORBIS DIRECT VENT ROOM HEATERS Complete instructions for safe installation, operation and servicing of units manufactured for use with natural gas and propane liquefied petroleum gases. CALORAMA/COMFORT VIEW SERIES ...

[Page 2] Orbis COMFORTVIEW

1 CALORAMA/COMFORT VIEW SERIES DIRECT VENT WALL FURNACE INSTALLATION AND OPERATING MANUAL SECTION I - Introduction and Safety Information Introduction       Basic Description       Qualified Service A...

[Page 3] Orbis COMFORTVIEW

2 SECTION I INTRODUCTION AND SAFETY INFORMATION INTRODUCTION: Your purchase of the ORBIS Calorama/Comfort View I, II or III gas fired direct vent wall furnace will reward you with many years of satisfying safe operation. Read these instructions car...

[Page 4] Orbis COMFORTVIEW

3 SAFETY RULES: 1) USE ONLY MANUFACTURER’S REPLACEMENT PARTS. Use of any other parts could cause injury or death. 2) Only specially modified and marked units are for use in a travel trailer, recreational vehicle or mobile home. A primary te...

[Page 5] Orbis COMFORTVIEW

4 SAFETY INFORMATION FOR USERS OF PROPANE / L.P. GAS: Propane/L.P. gas is highly flammable gas that can cause fire and explosions. Propane/L.P. gas is naturally odorless, but a special odorant is added to the gas to alert you to the presence of a g...

[Page 6] Orbis COMFORTVIEW

5 CALORAMA/COMFORT VIEW (CCV) SERIES HEATER SPECIFICATIONS Model Maximum input BTU/h (KW)  Minimum input BTU/h (KW)  NATURAL GAS Manifold Gas Pressure: Minimum Gas Supply Pressure  Maximum Gas Supply Pressure  PROPANE/LP GA...

[Page 7] Orbis COMFORTVIEW

6 UNPACK THE HEATER: Unpack the unit from the carton. Remove the plastic bag. Examine all packing material looking for loose parts before discarding. Loosen the two (2) bolts on the right and left bottom rear of the unit front cover only 2 or 3 t...

[Page 8] Orbis COMFORTVIEW

7 Figure 1: Outside Clearances to the Vent Cap per ANSI Z223.1-98 WARNING: The nearest point of the vent cap must be a minimum horizontal distance of 6 FEET (1.83 m) from any gas pressure regulator or gas meter (with the exception ...

[Page 9] Orbis COMFORTVIEW

8 TABLE 2 MINIMUM CLEARANCES REQUIRED FOR MOUNTING Model Distance from Sides of Unit  Back of Unit   Distance from Front of Unit Distance from Top of Unit Distance to Floor or Floor Materials (Carpeting, tile, etc...

[Page 10] Orbis COMFORTVIEW

9 must be located so that the ORBIS Calorama/Comfort View Series Heater is installed BETWEEN THE WALL STUDS (See Figure 4). It is NOT permissible to cut the wall studs in order to install this unit. The wall studs can be used to mount the Calorama...

[Page 11] Orbis COMFORTVIEW

10 Figure 4: Unit Mounting Template Position Figure 5: Wall Mounting Plate (ALL MODELS) Unit mounting positions Wall mounting positions TEMPLATE ...

[Page 12] Orbis COMFORTVIEW

11 SECTION III VENT, WALL PLATE AND UNIT INSTALLATION Unpack the Vent Assembly: Inside the heater´s carton you will find the following parts which make up the vent kit: one (1) exhaust gas pipe, one (1) air inlet pipe, one (1) ...

[Page 13] Orbis COMFORTVIEW

12 Begin installation by locating the wall studs on the inside wall of the structure. Use a stud locator or small finishing nail (repeatedly drive and remove a nail into the wall in the area of the stud until you find it). After you have found one ...

[Page 14] Orbis COMFORTVIEW

13 Step 5 Insert the vent kit assembly through the outside hole into the inside of the structure. Ensure that the "ORBIS" lettering on the vent cap is level and upright. (See Figure 8). Fix the vent assembly to the outside wall with thre...

[Page 15] Orbis COMFORTVIEW

14 Connect Gas Piping: Connect the gas piping to the gas inlet of the valve on the right side of the unit. Gas piping connections require an approved pipe joint compound that must resist the action of Natural and Propane/LP Gas. Please refer to the...

[Page 16] Orbis COMFORTVIEW

15 Check for Gas Leaks: After connecting the gas supply piping to the gas control on the heater, the connections must be checked thoroughly for leaks. With the shut-off valve on the supply piping near the heater (if installed) turned ON, but the g...

[Page 17] Orbis COMFORTVIEW

16 Installing the Unit Cover: Slide the heads of the two (2) bolts at the bottom of the front cover into the corresponding holes in the back cover (with the upper end of the front cover leaning about an inch forward), push the front cover in and do...

[Page 18] Orbis COMFORTVIEW

17 Adjusting the Thermostat: The Orbis Calorama/Comfort View Series heater is equipped with a modulating thermostatic control for your comfort. The term "modulating" means that the gas flow to the burner is constantly adjusted either high...

[Page 19] Orbis COMFORTVIEW

18 Maintenance Instructions (General): As with all fuel burning appliances, it is important to conduct periodic maintenance functions that will allow for continued safe, efficient operation of the unit. We suggest that before each heating season, o...

[Page 20] Orbis COMFORTVIEW

19 Remove the gas control valve rod by removing the cotter pin. Disconnect both piezoelectric igniter cables from their connections to the heat exchanger. Remove the electrode ceramic. Remove the two (2) gas lines connecting the gas control valve t...

[Page 21] Orbis COMFORTVIEW

20 TO CLEAN OR CHANGE THE INJECTORS Remove the two (2) gas lines connecting the gas control valve to the pilot and main burner from both ends. Remove the main burner injector and the pilot injector. Clean the injectors with a soft bristled brush an...

[Page 22] Orbis COMFORTVIEW

21 SECTION V ORBIS CALORAMA/COMFORT VIEW (CCV) HEATER TROUBLESHOOTING GUIDE SYMPTOM Smoke or strange smell on the first trial light up after installation. Sharp clicking noises at ignition, or when the unit cuts down or goes out. Steam is discharge...

[Page 23] Orbis COMFORTVIEW

22 SYMPTOM Pilot will not stay lit. Main burner won’t light. Main burner won’t stay lit. POSSIBLE CAUSE 1. Gas control knob did not pop up. 2. Thermocouple not functioning. 3. Heater is still hot from previous operation 1. Gas c...

[Page 24] Orbis COMFORTVIEW

23 SYMPTOM Room will not maintain temperature. POSSIBLE CAUSE 7. Improper gas supply. 1. Thermostat adjusted wrong. 2. Heater is too small for the heated space. 3. Excessive air leaks in room. 4. Broken or damaged thermostat ...

[Page 25] Orbis COMFORTVIEW

24 SECTION VI REPLACEMENT PARTS GUIDE Orbis Calorama/Comfort View Series Gas System 2 15 1 3 6 7 8 4 5 9 10 11 12 14 1 A B C D E F 13 ...

[Page 26] Orbis COMFORTVIEW

25 DIAGRAM DESCRIPTION       PART NUMBER OF PART       NUMBER 1 (A) Front Cover Comfort View I ...

[Page 27] Orbis COMFORTVIEW

26 SECTION VII Ten Year Limited Warranty General Orbis room heaters are warranted by the Manufacturer (Orbis-Mertig) through Gas Appliance Supply Co. Inc. (GASCO) and will repair or replace at ORBIS/GASCO’s sole option any part which fails unde...

[Page 28] Orbis COMFORTVIEW

27 FOR TECHNICAL ASSISTANCE OR TO PLACE AN ORDER FOR REPLACEMENT PARTS, PLEASE CONTACT YOUR GAS SUPPLIER / SERVICE TECHNICIAN OR APPLIANCES, SERVICES AND PARTS COMPANY, INC [ASAP] (INFORMATION BELOW) MANUFACTURED BY: ORBIS MERTIG SAIC YERBAL 1200 1...

[Page 29] Orbis COMFORTVIEW

28 SECTION VIII BLOWER OPTION You can use an optional blower kit with your heater and can be ordered thru your dealer. This kit can improve heat circulation in the room in which you installed your Calorama/Comfort View unit. Installation instruction...

[Page 30] Orbis COMFORTVIEW

29 REPLACEMENT BLOWER PARTS GUIDE 1 2 Figure 13: Blower Temperature Activator Sensor Installation DIAGRAM DESCRIPTION   PART NUMBER OF PART    NUMBER 1 (A)  Blower kit Calorama/Comfort View I ...