Panasonic DMR-ES20P Service Manual

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[Page 1] Panasonic DMR-ES20P

© 2005 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribu- tion is a violation of law. ORDER NO.DSD0508063CE B24 DVD Video Recorder DMR-ES20P DMR-ES20PC Vol. 1 Colour (K).......................Black Type ...

[Page 2] Panasonic DMR-ES20P

2 TABLE OF CONTENTS PAGE PAGE 1 Safety Precaution -------------------------------------------------3 1.1. General guidelines-----------------------------------------3 1.2. Caution for fuse replacement ---------------------------3 2Warning------------...

[Page 3] Panasonic DMR-ES20P

3 1 Safety Precaution 1.1. General guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the p...

[Page 4] Panasonic DMR-ES20P

4 2Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatic Sensitive ...

[Page 5] Panasonic DMR-ES20P

5 2.2. Precaution of Laser Diode 2.3. Handling the Lead-free Solder 2.3.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: • Pb free solder has a hig...

[Page 6] Panasonic DMR-ES20P

6 3 Service Navigation 3.1. Service Information 3.2. Flow chart for confirmation ...

[Page 7] Panasonic DMR-ES20P

7 3.3. Confirm “RAM-Drive Last Error” in Service Mode Execute Service Mode 1. Press [REC], [CH UP] and [OPEN/CLOSE] simultaneously for 5 seconds when P-off. FL Display: *After finishing display “(9). Factor of Drive Error occurring”, press [0...

[Page 8] Panasonic DMR-ES20P

8 (6) Last Drive Error code No2. (2/2) is displayed for 5 seconds. (7) Error occurring Disc type is displayed for 5 seconds. (8) Unused (No display). (9) Factor of Drive Error occurring is left displayed Error Occurring Disc State ...

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9 4 Specifications ...

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10 5Features 5.1. Quick start function(REC) 1. General A few seconds after tuning on the unit,you can start recording to DVD-RAM. You can switch the operation of this function (ON/OFF) on the menu screen. . 2. Quick start (REC) principle In the power...

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11 6 Location of Controls and Components ...

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12 7 Operation Instructions 7.1. Taking out the Disc from RAM-Drive Unit when the Disc cannot be ejected by OPEN/CLOSE button 7.1.1. Forcible Disc Eject 7.1.1.1. When the power can be turned off. 1. Turn off the power and press [STOP] [CH UP] keys on...

[Page 13] Panasonic DMR-ES20P

13 8 Service Mode 8.1. Self-Diagnosis and Special Mode Setting 8.1.1. Self-Diagnosis Functions Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has occurred. U**, H** and F** ...

[Page 14] Panasonic DMR-ES20P

14 8.1.2. Special Modes Setting PLEASE WAIT Unit is in termination process Unit is in termination process now. “BYE” is displayed and power will be turned off. In case “Quick Start” of setup menu is ON, it is displayed in restoration operatio...

[Page 15] Panasonic DMR-ES20P

15 Demonstration lock/ unlock Ejection of the disc is prohibited. The lock setting is effective until unlocking the tray and not released by “Main unit initializa- tion” of service mode. *When lock the tray. “LOCK” is displayed for 3 seconds....

[Page 16] Panasonic DMR-ES20P

16 8.1.3. Service Modes at a glance Service mode setting: While the power is off, press REC, CH UP and OPEN / CLOSE simultaneously for five seconds. Item FL display Key operation Mode name Description (Remote controller key) Release Items Item of Ser...

[Page 17] Panasonic DMR-ES20P

17 I/P Switch Switch Interlace and Progressive in EE mode. *Initial setting is “Interlace”. *This command is effective during executing “White Picture Output”, “Magenta Picture Out- put” and “RTSC Return in XP (A & V)” modes. Init...

[Page 18] Panasonic DMR-ES20P

18 RAM Drive Last Error RAM Drive error code display. *For details about the drive error code, refer to the Service Manual for the specific RAM Drive. *Details are described in ”3.3. Confirm “RAM-Drive Last Error” in Service Mode”. 1. Error N...

[Page 19] Panasonic DMR-ES20P

19 S1 signal output Forcibly superimpose the S1 signal (approx. 4.5V DC) on the EE chroma signal, and check the output on the S terminal. Press [5] [2] in service mode. S2 signal output Forcibly superimpose the S2 signal (approx. 2V DC) on the EE chr...

[Page 20] Panasonic DMR-ES20P

20 9 Service Fixture & Tools Part Number Description Compatibility RFKZ0125 Extension FFC (Digital P.C.B. - DVD-RAM Drive / 40 Pin) Same as E50/ E55/ ES10 series RFKZ0126 Extension Cable (MainP.C.B. - DVD-RAM Drive/ 4 Pin) Same as E30/ HS2/ ES10 ...

[Page 21] Panasonic DMR-ES20P

21 10 Disassembly and Assembly Instructions 10.1. Disassembly Flow Chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the ste...

[Page 22] Panasonic DMR-ES20P

22 10.3. Top Cover 1. Remove the 2 Screws (A) and 3 Screws (B). 2. Slide Top Cover rearward and open the both ends at rear side of the Top Cover a little and lift the Top Cover in the Direction of the arrows. 10.4. Front Panel 1. Unlock 3 tabs (A) an...

[Page 23] Panasonic DMR-ES20P

23 10.5.1. Removing and attaching Heart Sink Unit for IC5001 (Removing) 1. Push Rivets by finger as shown below. 2. Pull off Pin of Rivets. 3. Remove Heat Sink Unit. 4. Remove Heat Transfer Sheet. (Attaching) 1. Paste Heat Transfer Sheet on to IC5001...

[Page 24] Panasonic DMR-ES20P

24 10.8. Rear Panel & Fan Motor 10.8.1. Rear Panel with Fan Motor 1. Disconnect Fan Connector. 2. Remove 5 Screws (A) and 1 Screw (B). 3. Unlock 2 Locking Tabs (A) to remove Rear Panel. 10.8.2. Only Fan Motor 1. Disconnect Fan Connector. 2. Remov...

[Page 25] Panasonic DMR-ES20P

25 10.9. Main P.C.B. 1. Disconnect Connector (A) for Front (L) P.C.B. 2. Remove 4 Screws (A). 3. Remove Digital P.C.B. Angle to remove Main P.C.B. 10.10. Front (L) P.C.B. 1. Remove 2 Screws (A). 2. Front (L) P.C.B. is removed in the direction of the ...

[Page 26] Panasonic DMR-ES20P

26 11 Measurements and Adjustments 11.1. Service Positions Note: For description of the disassembling procedure, see the section 10. 11.1.1. Checking and Repairing of Digital P.C.B. ...

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27 11.1.2. Checking and Repairing of Main P.C.B. ...

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28 11.1.3. Checking and Repairing of DVD-RAM Drive ...

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29 11.2. After replacing the RAM Drive with new one 11.3. When the unit does not operate normally after replacing the Timer Microprocessor or Main P.C.B. When the unit does not operate normally after replacing the Timer Microprocessor or Main P.C.B. ...

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30 12 Miscellaneous 12.1. Abbreviations INITIAL/LOGO ABBREVIATIONS AA0~UP ACLK AD0~UP ADATA ALE AMUTE AREQ ARF ASI ASO ASYNC ADDRESS AUDIO CLOCK ADDRESS BUS AUDIO PES PACKET DATA ADDRESS LATCH ENABLE AUDIO MUTE AUDIO PES PACKET REQUEST AUDIO RF SERVO...

[Page 31] Panasonic DMR-ES20P

31 INITIAL/LOGO ABBREVIATIONS RRE RFENV RFO RS RSEL RST RSV READ ENABLE RF ENVELOPE RF PHASE DIFFERENCE OUTPUT (CD-ROM) REGISTER SELECT RF POLARITY SELECT RESET RESERVE S SBI0, 1 SBO0 SBT0, 1 SCK SCKR SCL SCLK SDA SEG0~UP SELCLK SEN SIN1, 2 SOUT1, 2 ...

[Page 32] Panasonic DMR-ES20P

S-1 S1. About Indication of The Schematic Diagrams .......................... S-1 S1.1. Important Safety Notice ....................................................... S-1 S2. Voltage and Waveform Chart .................................................

[Page 33] Panasonic DMR-ES20P

S-2 S2. Voltage and Waveform Chart S2.1. Main P.C.B. REF No. PIN No. REC PB EE IC1150 1 2.5 2.5 2.5 IC1150 2 1.6 1.6 1.6 IC1150 3 0 0 0 IC1150 4 13.7 13.7 13.7 IC1150 5 -760 -760 -720 IC1200 1 4.5 4.5 4.5 IC1200 2 2.5 2.5 2.5 IC1200 3 0 0 0 IC1302 1 ...

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S-3 <P7401> REF No. PIN No. REC PB EE IC7505 2 0 1.8 0 IC7505 3 0 1.8 0 IC7505 4 0 0 0 IC7505 5 0 1.8 0 IC7505 6 0 1.8 0 IC7505 7 0 1.8 0 IC7505 8 12 12 12 P7401 1 5 5 5 P7401 2 5 5 5 P7401 3 3.3 3.3 3.3 P7401 4 3.3 3.3 3.3 P7401 5 3.3 3.3 3.3 ...

[Page 35] Panasonic DMR-ES20P

S-4 S3. Block Diagram S3.1. Power Supply Block Diagram (1) 21 D1260 3 H H H IC1200 2 IP1400 1 2 IP1280 1 2 IP1270 1 1 IP1260 2 B A X SW+3.8V X SW+3.2V B2 NC P2 B1 P1 PT D1150 3 1,2 3,4 P1501 P1501 P102 4 1 P102 1 2 2 1 4 1 4 3 19IC7501- 20IC7501- ON...

[Page 36] Panasonic DMR-ES20P

S-5 S3.2. Power Supply Block Diagram (2) G H JC REG +5V D+5V L H H L H H H H (Audio Main Section) X SW+12V X SW+5.8V POWER ON D+1.8V X SW+3.8V X SW+3.2V (Audio Main Section) 19 4 DIGITAL P.C.B. IC5001(+1.8V) IC5001/IC6001(+3.3V) IC6008/IC6009/IC6010...

[Page 37] Panasonic DMR-ES20P

S-6 S3.3. Analog Video Block Diagram CL3002 Q7801 TUNER PACK P.C.B. 5 PS7801 PP7404 4 PS7801 PP7404 10 PP7404PS7801 BUFFER SDA 12 11SCL 18 U/V TUNER TU7801 VIDEO OUT DMR-ES20P/PC Analog Video Block Diagram Pr/R/C SAG Pr/R/C OUT Pb/B SAG Pb/B OUT Py/...

[Page 38] Panasonic DMR-ES20P

S-7 S3.4. Analog Audio Block Diagram TUNER PACK P.C.B. PS7801 PP7404 PP7404PS7801 12 13 IC7801 (AUDIO MULTIPLEX DECODER) 30 29 21 LOUT ROUT INPUT15 U/V TUNER TU7801 SIF OUT DMR-ES20P/PC Analog Audio Block Diagram 27 24 OUTR RFOUT - + - + 26 DAL DAR ...

[Page 39] Panasonic DMR-ES20P

S-8 S3.5. Analog Timer Block Diagram IC7505 (FAN MOTOR DRIVE) Q7504 X SW +12.5V 3 P7503 1 P7503 1 3 (FAN MOTOR DRIVE) 7 5 FAN MOTOR M FAN LOCK33 OUT FAN PWM 18 H L H H H H H H Q7503 Q7502 CONTROL P SAVE 2P SAVE 57VPP 3 POWER S7001 P7502 4 P7001 DMR-...

[Page 40] Panasonic DMR-ES20P

S-9 ...

[Page 41] Panasonic DMR-ES20P

S-10 S4. Schematic Diagram 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection D...

[Page 42] Panasonic DMR-ES20P

S-11 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram 1 2 3 P7503 1 9...

[Page 43] Panasonic DMR-ES20P

S-12 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram 1 2 3 P7503 1 9...

[Page 44] Panasonic DMR-ES20P

S-13 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram DMR-ES20P/PC Interconnection Diagram 1 2 3 P7503 1 9...

[Page 45] Panasonic DMR-ES20P

S-14 S4.2. AV_I/O(A) Schematic Diagram 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diag...

[Page 46] Panasonic DMR-ES20P

S-15 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section...

[Page 47] Panasonic DMR-ES20P

S-16 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section...

[Page 48] Panasonic DMR-ES20P

S-17 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section (Main P.C.B.(1/3)) Schematic Diagram(A) DMR-ES20P/PC AV_I/O Section...

[Page 49] Panasonic DMR-ES20P

S-18 S4.3. Power Section(P) Schematic Diagram 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic...

[Page 50] Panasonic DMR-ES20P

S-19 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (M...

[Page 51] Panasonic DMR-ES20P

S-20 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (M...

[Page 52] Panasonic DMR-ES20P

S-21 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (Main P.C.B.(2/3)) Schematic Diagram(P) DMR-ES20P/PC Power Section (M...

[Page 53] Panasonic DMR-ES20P

S-22 S4.4. Timer Section(T) Schematic Diagram 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic...

[Page 54] Panasonic DMR-ES20P

S-23 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (M...

[Page 55] Panasonic DMR-ES20P

S-24 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (M...

[Page 56] Panasonic DMR-ES20P

S-25 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (Main P.C.B.(3/3)) Schematic Diagram(T) DMR-ES20P/PC Timer Section (M...

[Page 57] Panasonic DMR-ES20P

S-26 S4.5. Tuner Pack Schematic Diagram 10 987654321 F E D C B A G DMR-ES20P/PC Tuner Pack Schematic Diagram 31 2 * FL7801 * C7812 C7801 * C7806 * C7807 * C7808 * C7815 * *C7816 C7817 * C7820 * C7825 * *C7823 R7811 1K R7810 0 330 R7808 R7809 330 R78...

[Page 58] Panasonic DMR-ES20P

S-27 S4.6. DV_Jack Schematic Diagram / S4.7. Front_L Schematic Diagram 10 987654321 F E D C B A G DMR-ES20P/PC DV_Jack Schematic Diagram DMR-ES20P/PC Front_L Schematic Diagram 1 5 6 3 2 4 K1KA06B00181 P37001 1 3 4 2 P37002 K2HZ104B0012 TPA- TPA- TPB...

[Page 59] Panasonic DMR-ES20P

S-28 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Main P.C.B. (Foil Side)(Component Side) DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. W83 W61 W139 W90 W164 W136 W100 W10...

[Page 60] Panasonic DMR-ES20P

S-29 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Main P.C.B. (Foil Side)(Component Side) DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. W83 W61 W139 W90 W164 W136 W100 W10...

[Page 61] Panasonic DMR-ES20P

S-30 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Main P.C.B. (Foil Side)(Component Side) DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. W83 W61 W139 W90 W164 W136 W100 W10...

[Page 62] Panasonic DMR-ES20P

S-31 10 987654321 F E D C B A G 20191817161514131211 21 L K J I H M N 4/4 2/4 1/4 3/4 DMR-ES20P/PC Main P.C.B. (Foil Side)(Component Side) DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. DMR-ES20P/PC Main P.C.B. W83 W61 W139 W90 W164 W136 W100 W10...

[Page 63] Panasonic DMR-ES20P

S-32 S5.1.3. Main P.C.B. Address Information Address Information C.....Component Side F......Foil Side Integrated Circuit IC1150 I-9 C IC1200 G-10 C IC1302 D-19 F IC1401 E-14 F IC1501 F-12 F IC1502 F-19 F IC1503 H-20 F IC1504 F-20 F IC1505 F-19 F IC3...

[Page 64] Panasonic DMR-ES20P

S-33 S5.2. DV_Jack P.C.B. 10 987654321 F E D C B A G (Foil Side)(Component Side) DMR-ES20P/PC DV_Jack P.C.B. 1 2 5 6 P37001 4 3 2 1 P37002 ...

[Page 65] Panasonic DMR-ES20P

S-34 S5.3. Tuner Pack P.C.B. DMR-ES20P/PC Tuner Pack P.C.B. 10 987654321 F E D C B A G (Foil Side)(Component Side) 18 8 7 2 TU7801 20 1 PS7801 13 FL7801 D7801 C7825 C7823 C7820 C7817 C7816 C7815 C7812 C7808 C7807 C7806 C7801 W514 W501 W509 W508 W513...

[Page 66] Panasonic DMR-ES20P

S-35 S5.4. Front_L P.C.B. 10 987654321 F E D C B A G (Foil Side) (Component Side) DMR-ES20P/PC Front_L P.C.B. S7001 14 P7001 ...

[Page 67] Panasonic DMR-ES20P

S-36 ...

[Page 68] Panasonic DMR-ES20P

S5. Replacement Parts List S-37 E.S.D. standerds for Electrostatically Sensitive Devices, refer to “PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES” section. Definition of Parts supplier: 1. Parts marke...

[Page 69] Panasonic DMR-ES20P

S-37S-37 S-38 ...

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S-39 ...

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S-40 ...

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S-41 ...

[Page 73] Panasonic DMR-ES20P

DMR-ES20P-S M1 / M2 Ref.No. Part No. Part Name & Description P c s Remarks Ref.No. Part No. Part Name & Description P c s Remarks 14 RMX0335 DRIVE CUSHION 1 PC1 RPG7660 PACKING CASE 1 (PK) 15 RMZ0784 INSULATION SHEET 1 P...

[Page 74] Panasonic DMR-ES20P

S7. Exploded Views S7.1. Frame & Casing Section S-43 18 33 30 64 31 32 26 65 45 46 47 48 49 15 50 40 58 59 60 61 42 63 62 10 7 4 21 34 35 36 37 38 39 23 5 1 (RTL) E 2 (RTL) E 20-1 28 29 27 52 20 14 66 11 12-2 12-4 12-8 12-7 12-6 12 12-5 12-1 12...

[Page 75] Panasonic DMR-ES20P

S7.2. Packing Parts & Accessories Section S-44 A1 BATTERY (REMOTE CONT.) A2 A3 A4 A1-1 A5 PC1 PC3 PC2 A9 A10 A6 A7 ...