Yamaha TDM900 R Service Manual

Download or browse on-line these Supplementary Service Manual for Yamaha TDM900 Automobile, Motorcycle.

Yamaha TDM900 Manual Information:

This manual for Yamaha TDM900, given in the PDF format, is available for free online viewing and download without logging on. The guide contains 28 pages, and the size of the file at download is . The document type is Supplementary Service Manual.

Download Manual

More Manuals:

In case you failed to obtain relevant information in this document, please, look through related operating manuals and user instructions for Yamaha TDM900. Just click one of the links below to go to the selected manual:

Summary of Contents:

[Page 1] Yamaha TDM900

...

[Page 2] Yamaha TDM900

...

[Page 3] Yamaha TDM900

FOREWORD This Supplementary Service Manual has been prepared to introduce new service and data for the TDM900 (R) 2003. For complete service information procedures it is necessary to use this Supple- mentary Service Manual together with the following...

[Page 4] Yamaha TDM900

NOTE: WARNING CAUTION: EAS00002 NOTICE This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu- al. Theref...

[Page 5] Yamaha TDM900

12 4 5 7 8 6 3 EAS00007 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out ...

[Page 6] Yamaha TDM900

22 1 3 5 7 9 2 4 8 6 24 25 2321 19 2018 16 1715 1413 11 12 10 GEN INFO SPEC ENG FI ELEC COOL CHK ADJ TRBL SHTG CHAS EAS00008 SYMBOLS The following symbols are not relevant to every vehicle. Symbols 1 to 9 indicate the subject of each chapter. 1 G...

[Page 7] Yamaha TDM900

CONTENTS SPECIFICATIONS GENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS SPECIFICATIONS 1. . . . ....

[Page 8] Yamaha TDM900

...

[Page 9] Yamaha TDM900

–1– GENERAL SPECIFICATIONS/ENGINE SPECIFICATIONS/ CHASSIS SPECIFICATIONS SPEC SPECIFICATIONS GENERAL SPECIFICATIONS Item Standard Limit Model code 5PS4 (EUR) 5PS5 (OCE) SSS SSS ENGINE SPECIFICATIONS Item Standard Limit Throttle bodies Model (manu...

[Page 10] Yamaha TDM900

–2– 1 Main switch 2 Horn switch 3 Pass switch 4 Dimmer switch 5 Hazard switch 6 Turn signal switch 7 Clutch switch 8 Engine stop switch 9 Start switch 10 Front brake light switch 11 Neutral switch 12 Rear brake light switch 13 Fuses 14 Sidestand ...

[Page 11] Yamaha TDM900

–3– ELECTRIC STARTING SYSTEM ELEC EAS00755 ELECTRIC STARTING SYSTEM CIRCUIT DIAGRAM ...

[Page 12] Yamaha TDM900

–4– ELECTRIC STARTING SYSTEM ELEC 4 Main fuse 5 Battery 7 Starter relay 8 Starter motor 9 Main switch 12 Starting circuit cut-off relay 13 Sidestand switch 14 Neutral switch 49 Clutch switch 59 Engine stop switch 60 Start switch 61 Ignition fuse ...

[Page 13] Yamaha TDM900

–5– ELECTRIC STARTING SYSTEM ELEC EAS00756 STARTING CIRCUIT CUT-OFF SYSTEM OPERATION If the engine stop switch is set to “ ” and the main switch is set to “ON” (both switches are closed), the starter motor can only operate if at least one...

[Page 14] Yamaha TDM900

–6– EAS00739 2. Battery S Check the condition of the battery. Refer to “CHECKING AND CHARGING THE BATTERY” in chapter 3. (Manual No.: 5PS1-AE1) YES NO S Clean the battery terminals. S Recharge or re- place the battery. Minimum open-circuit vo...

[Page 15] Yamaha TDM900

–7– 4. Starting circuit cut-off relay S Disconnect the starting circuit cut-off relay from the wire harness. S Connect the pocket tester (Ω 1) and bat- tery (12 V) to the starting circuit cut-off relay terminals as shown. YES NO Replace the s...

[Page 16] Yamaha TDM900

–8– 6. Starter relay S Disconnect the starter relay from the cou- pler. S Connect the pocket tester (Ω 1) and bat- tery (12 V) to the starter relay terminals as shown. YES NO Replace the starter relay. S Does the starter relay have continuity...

[Page 17] Yamaha TDM900

–9– ELECTRIC STARTING SYSTEM ELEC 12. Start switch S Check the start switch for continuity. Refer to “CHECKING THE SWITCHES”. S Is the start switch OK? YES NO Replace the right handlebar switch. EAS00764 13. Wiring S Check the entire starting...

[Page 18] Yamaha TDM900

–10– LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM ...

[Page 19] Yamaha TDM900

–11– LIGHTING SYSTEM ELEC 4 Main fuse 5 Battery 9 Main switch 23 ECU 37 High beam indicator light 40 Meter light 45 Pass switch 46 Dimmer switch 55 Headlight 56 Headlight relay 62 Headlight fuse 63 Hazard light fuse 64 Signaling system fuse 67 Ta...

[Page 20] Yamaha TDM900

–12– YES NO 2. Battery S Check the condition of the battery. Refer to “CHECKING AND CHARGING THE BATTERY” in chapter 3. (Manual No.: 5PS1-AE1) S Clean the battery terminals. S Recharge or re- place the battery. EAS00739 Minimum open-circuit v...

[Page 21] Yamaha TDM900

–13– LIGHTING SYSTEM ELEC EAS00784 YES NO 5. Dimmer switch S Check the dimmer switch for continuity. Refer to “CHECKING THE SWITCHES”. S Is the dimmer switch OK? The dimmer switch is faulty. Replace the left handlebar switch. EAS00786 YES NO ...

[Page 22] Yamaha TDM900

–14– FAULTY LIGHTING SYSTEM TRBL SHTG EAS00866 TROUBLESHOOTING FAULTY LIGHTING SYSTEM HEADLIGHT DOES NOT COME ON S Wrong headlight bulb S Too many electrical accessories S Hard charging S Incorrect connection S Improperly grounded circuit S Poor ...

[Page 23] Yamaha TDM900

62 Headlight fuse 63 Hazard fuse 64 Signaling system fuse 65 Radiator fan motor fuse 66 Rear brake light switch 67 Tail/brake light 68 Radiator fan relay 69 Radiator fan motor 70 Auxiliary light COLOR CODE B Black. . . . . . . Br Brown. . . . . . C...

[Page 24] Yamaha TDM900

62 Radiator fan motor fuse 63 Radiator fan relay 64 Radiator fan motor 65 Auxiliary light 66 Rear brake light switch 67 Tail/brake light COLOR CODE B Black. . . . . . . Br Brown. . . . . . Ch Chocolate. . . . . Dg Dark green. . . . . G Green. . ....

[Page 25] Yamaha TDM900

...

[Page 26] Yamaha TDM900

...

[Page 27] Yamaha TDM900

RB DgLgBr BYChGL ON OFF P R L/Y OFF ON OFF ON HI LO OFF ON R N L YLB YB BBB BBB BB B B/Y L/Y OFF RUN OFF ON B L Gy G/W G/W L/Y L/WR/W L/B L/R Dg Lg Br BYChGL L/BL/R Y/L B/W R/G L/BBr/R B R/W G/Y Br/R L/Y WWW W Gy G/W R/W R/G L/G L W/B B/L B/L Y L L L...

[Page 28] Yamaha TDM900

R L/W R/LR/B L/W G/R B/RB/W L/W R/WL/Y L/YL/G Sb B/Y Lg R/Y L/B Ch B/YBr L/Y Br/W YDg B R/YL/B Ch B/Y Br L/Y Br/W YDg B WIRE HARNESS HEADLIGHT SUB-WIRE HARNESS 2 WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS HEADLIGHT SUB-WIRE...