Schwinn IC Elite Service Manual

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Summary of Contents:

[Page 1] Schwinn IC Elite Assembly

PN001-7145 (08/2007) Service Manual IC Elite, IC Pro, IC Evolution, IC Evolution SR Schwinn ® IC Bikes ...

[Page 2] Schwinn IC Elite Assembly

Important Safety Warnings -----------------------------------------------4 Recommended Tools and Lubes--------------------------------------------5 Reading the Serial Number -----------------------------------------------6 Basic Troubleshooting -----...

[Page 3] Schwinn IC Elite Assembly

1. Keep children away from this machine and / or supervise them closely if they are near the machine or present during its operation. This machine is not suitable as a children’s toy. There is a natural tendency for children to want to play on ...

[Page 4] Schwinn IC Elite Assembly

Tools 1. Torque wrench w/ 8mm Allen Key socket: used to tighten the crank bolts of crank arms to 480 lbf/in. 2. Pedal wrench: Has 15mm and 9/16” wrench to tighten and loosen pedals. 3. Crank puller: needed to take o right and left crank arm...

[Page 5] Schwinn IC Elite Assembly

Reading the Serial Number Find the serial number on the underside of the machine base. Decode the information in the serial number with the below instructions: AAABCCCCCC AAA= Day of the year manufactured (e.g., 35 = February 4th) B= Last digit of ye...

[Page 6] Schwinn IC Elite Assembly

Problem: Loud Squealing Sound From the Brake Solution: A. Use a Phillips Head screwdriver to remove the bolt and spring from the brake assembly. (See Figure 1.) B. Slide the brake pads out of the assembly. C. Rough up the surface with a wire b...

[Page 7] Schwinn IC Elite Assembly

Basic Troubleshooting Problem: Brake Pads Off Center Solution: A. Use a 10mm wrench to loosen the nylon nut on the front of the bike. B. Adjust the brake assembly until the brake pads are evenly spaced from the flywheel. C. Tighten the nylon ...

[Page 8] Schwinn IC Elite Assembly

Basic Troubleshooting Problem: Chain Makes a Grinding Sound Solution: Chain too tight and/or the flywheel out of alignment. A. Use a 15mm wrench to loosen each axle nut. B. Adjust the 10mm chain tensioner bolts to align the flywheel with the fr...

[Page 9] Schwinn IC Elite Assembly

Basic Troubleshooting Problem: Crank Arms or Pedals Feel Loose Solution: A. Make sure the pedals are tightly screwed into the crank arms. (See Figure 6.) B. Make sure the crank bolts on both crank arms are tight. C. Make sure the square openi...

[Page 10] Schwinn IC Elite Assembly

Replacing Parts IC Pro and IC Elite Brake Rod and Knob Replacement Tools Required: • #2 Phillips or Flat Head Screwdriver • 10mm Box Wrench or Small Adjustable Wrench • 7mm Box Wrench or Small Adjustable Wrench Procedure: A. Replace the Tens...

[Page 11] Schwinn IC Elite Assembly

Preventative Maintenance Daily Maintenance At the end of each workout: • Release the brake resistance so that the brake pads do not contact the flywheel. • Clean the bike with Schwinn ® equipment polish and a clean damp cloth. • Remove...

[Page 12] Schwinn IC Elite Assembly

Preventative Maintenance Adjust the Smart Release™ Mechanism Tools: • Smart Release™ Adjusting tool • 45 to 50 lb. dumbell or weight Attention: Only a mechanic trained to work on Schwinn ® IC bicycles should do this procedure. Make adju...

[Page 13] Schwinn IC Elite Assembly

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