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[Page 1] Husqvarna SMR 449 2011 I.E.
TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 Rev 02 ...
[Page 2] Husqvarna SMR 449 2011 I.E.
Revision Record Rev. No. Date Page Description 01 11/06/2012 Chapter B Inserted " Tables of periodic maintenance MY11". 01 11/06/2012 D.20 "Shock absorber adjustment": Inserted different values for models and Model year 01 11/06...
[Page 3] Husqvarna SMR 449 2011 I.E.
a.1 simbolo TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MY11 TC 449: ZKHA600AABV050001 TC 449 (USA): ZKHTC443#BV000001 TE 449: ZKHA600AABV000001 TE 511: ZKHA601AABV000001 TE...
[Page 4] Husqvarna SMR 449 2011 I.E.
a.2 simbolo TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. FOREWORD, TABLE OF CONTENTS Workshop Manual Ed. 03-2012 Foreword This publication is designed for use by HUSQVARNA ...
[Page 5] Husqvarna SMR 449 2011 I.E.
a.3 simbolo TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 FOREWORD, TABLE OF CONTENTS NOTES Unless otherwise specied, data and specications...
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b.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. b Workshop Manual Ed. 03-2012 IMPORTANT NOTICES Section ...
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b.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006104 TC H06374 SMR H006106 TXC H006105 TE IMPORTANT NOTICES Workshop Manual Ed. 03-2012 1) TC and TXC models are RACI...
[Page 9] Husqvarna SMR 449 2011 I.E.
A.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. A Workshop Manual Ed. 03-2012 GENERAL INFORMATION Section ...
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A.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. GENERAL INFORMATION Workshop Manual Ed. 03-2012 Sommario Engine ...............................................................
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A.3 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 GENERAL INFORMATION Engine Single cylinder, 4 stroke TC-TE-TXC-SMR 449 Bore .......................
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A.4 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. GENERAL INFORMATION Workshop Manual Ed. 03-2012 Gear ratios (TE - TXC - SMR) 1st gear..........................................
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A.5 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 GENERAL INFORMATION Brakes Front (TC - TE - TXC) Fixed disc type “WAVE” Ø 10.24 in (Ø 260 ...
[Page 14] Husqvarna SMR 449 2011 I.E.
A.6 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. GENERAL INFORMATION Workshop Manual Ed. 03-2012 Electrical components location (TC) The ignition system includes the followi...
[Page 15] Husqvarna SMR 449 2011 I.E.
A.7 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 GENERAL INFORMATION Supplies (reserve included) Type Quantity Fuel tank (TC) Unleaded fuel 95...
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A.8 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. ...
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A.9 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 GENERAL INFORMATION ...
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A.10 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 820 mm (32,28 inch) * 1210 mm (47,64 inch) 280 mm (11,02 inch) 2170 mm (85,43 inch) 1460 mm (57,48 inch) H06375 SMR GENERAL...
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B.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. B Workshop Manual Ed. 03-2012 MAINTENANCE Section ...
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B.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 INTENTIONALLY WHITE PAGE ...
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B.3 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE TABLES OF PERIODIC MAINTENANCE MY11 ...
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B.4 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE -TXC 449 /511 MY11 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA...
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B.5 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE TC 449 MY11 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA DEALER) C...
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B.6 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE-SMR 449/511 MY11 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA D...
[Page 25] Husqvarna SMR 449 2011 I.E.
B.7 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE C: CHECK C (*): CHECK CLEARANCE L: LUBRICATE L (*): LUBRICATE EVERY TIME...
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B.8 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE-SMR 449/511 MY11 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA D...
[Page 27] Husqvarna SMR 449 2011 I.E.
B.9 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE TABLES OF PERIODIC MAINTENANCE MY12 ...
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B.10 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE -TXC 449 /511 MY12 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARN...
[Page 29] Husqvarna SMR 449 2011 I.E.
B.11 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE TC 449 MY12 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA DEALER) ...
[Page 30] Husqvarna SMR 449 2011 I.E.
B.12 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE/SMR 449/511 MY12 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA ...
[Page 31] Husqvarna SMR 449 2011 I.E.
B.13 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 MAINTENANCE C: CHECK C (*): CHECK CLEARANCE L: LUBRICATE L (*): LUBRICATE EVERY TIM...
[Page 32] Husqvarna SMR 449 2011 I.E.
B.14 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. MAINTENANCE Workshop Manual Ed. 03-2012 TE-SMR 449/511 MY12 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE HUSQVARNA ...
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C.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. C Workshop Manual Ed. 03-2012 TROUBLESHOOTING Section ...
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C.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. TROUBLESHOOTING Workshop Manual Ed. 03-2012 ENGINE Trouble Cause Remedy Engine does not start or Insufcient compressio...
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C.3 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 TROUBLESHOOTING Trouble Cause Remedy Noise seems to come 1. Worn plates Replace from the cl...
[Page 36] Husqvarna SMR 449 2011 I.E.
C.4 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. TROUBLESHOOTING Workshop Manual Ed. 03-2012 CHASSIS Trouble Cause Remedy Handlebar turns hard 1. Insufcient tyre pres...
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C.5 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. Workshop Manual Ed. 03-2012 TROUBLESHOOTING ELECTRICAL SYSTEM (see also Section M) Trouble Cause Remedy Spark plug fouls ...
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D.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. D Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Section ...
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D.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Sommario Saddle removal...................................................
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D.3 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006104 TC H006105 TE H006106 TXC H06374 SMR Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS ...
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D.4 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006112 2 H006110 2 H006109 1 H006111 1 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Saddle removal Turn pin (1...
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D.5 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006114 4 6 5 H006113 3 3 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS - Right-hand side panel: Loosen the ...
[Page 44] Husqvarna SMR 449 2011 I.E.
D.6 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006118 1 1 2 H006117 3 5 4 H006116 1 H006115 1 2 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Scoop removal - ...
[Page 45] Husqvarna SMR 449 2011 I.E.
D.7 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06379 1 2 TE-TXC-SMR H006119 1 2 TC H006122 6 4 9 5 8 7 TC H006121 3 2 mm (0,08 in) H06380 6 4 9 5 8 TE-TXC-SMR 7 Wor...
[Page 46] Husqvarna SMR 449 2011 I.E.
D.8 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. TE-TXC-SMR H06417 1 H06416 TC 1 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Idle adjustment (TC) Adjust the carb...
[Page 47] Husqvarna SMR 449 2011 I.E.
D.9 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006129 2 H006128 + - a A B 1 H006128 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Hydraulic clutch lever adjus...
[Page 48] Husqvarna SMR 449 2011 I.E.
D.10 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06382 2 A 1 H06383 3 MAX MIN SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Front brake lever adjustment and u...
[Page 49] Husqvarna SMR 449 2011 I.E.
D.11 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006133 3 C D 4 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Rear brake pedal position adjustment The position of...
[Page 50] Husqvarna SMR 449 2011 I.E.
D.12 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006134 A H11465 2 1 MIN MAX SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Rear brake uid level check Level (A) ...
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D.13 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006136 1 H006137 2 H006138 3 H06462 6 6 6 3 4 H006140 6 6 5 6 3 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS ...
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D.14 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006141 7 798 H006142 2 H09072 1 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 - reassembly is a reverse of remova...
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D.15 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006143 1 H006144 2 H006145 A B H006146 A B B A H006147 A B B Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Co...
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D.16 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006149 2 H006150 4 3 H006148 1 H006151 5 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Air lter check - Re...
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D.17 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006152 A H006154 4 3 H006153 2 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Chain adjustment Chain should b...
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D.18 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006156 H006155 1 2 3 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Chain lubrication Lubricate the chain followi...
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D.19 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006171 H006172 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Suspension setup according to track condition Follo...
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D.20 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006157 C A B SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Shock absorber adjustment The rear shock absorber must be...
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D.21 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 1 3 2 H006159 H11154 3 2 1 A B Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Shock absorber spring preload adjustment...
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D.22 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06420 1 2 3 H11155 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Shock absorber spring preload adjustment (SMR) Proc...
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D.23 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 1 H06421 + - 2 TC - TE - TXC H06422 + - 3 TC - TE - TXC H06425 + - 3 SMR Worksho...
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D.24 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006162 b) C - + TC - TXC SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 KAYABA fork adjustment (TC - TE - TXC) - COM...
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D.25 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H11156 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Fork oil level (TC - TE - TXC) For regular fork operation, both ...
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D.26 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06386 C D H06385 A SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012 Marzocchi fork adjustment (SMR) a) COMPRESSION (LOW...
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D.27 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006163 H006164 3 H006165 2 1 Workshop Manual Ed. 03-2012 SETTINGS AND ADJUSTMENTS Steering bearing clearance adjustmen...
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D.28 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006167 4 2 3 H006168 5 3 H006169 3 6 H11157 1 MY11 H11158 1 MY12 SETTINGS AND ADJUSTMENTS Workshop Manual Ed. 03-2012...
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D.29 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H11159 1 SMR-TE-TXC H11160 4 SMR-TE-TXC H11161 2 SMR-TE-TXC H02444 2 H11162 3 SMR-TE-TXC 2 H11163 TC H11164 1 TC Wo...
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E.1 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. E Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Section ...
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E.2 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Sommario Saddle removal.........................................................
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E.3 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006112 2 H006110 2 H006109 1 H006111 1 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Saddle removal Turn pin (1) coun...
[Page 72] Husqvarna SMR 449 2011 I.E.
E.4 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H006114 4 6 5 H006113 3 3 H11165 2 2 1 1 H11166 3 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 - Right-hand side pan...
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E.5 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H11167 1 1 H11169 4 H11168 3 3 2 H11170 2 1 3 H11169 4 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Rear turning ind...
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E.6 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H11174 1 1 H11176 2 H11177 3 H11175 4 5 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Number plate holder removal (TE ...
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E.7 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02403 1 2 3 H02404 2 1 H02405 2 3 H02406 4 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Front Mudguard Removal - Lo...
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E.8 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02407 1 H02408 2 H02409 4 3 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Rear mudguard removal (SMR MY11 / MY 12 - TE...
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E.9 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H11171 1 1 TE H11172 TE 2 3 4 5 H11173 5 6 6 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Rear mudguard removal (TE - ...
[Page 78] Husqvarna SMR 449 2011 I.E.
E.10 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02410 4 2 3 1 H02411 1 1 H02412 2 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Battery removal - Remove the saddle ...
[Page 79] Husqvarna SMR 449 2011 I.E.
E.11 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06516 3 H02416 4 H02417 5 6 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - Undo the upper clamp (3) connecting fuel...
[Page 80] Husqvarna SMR 449 2011 I.E.
E.12 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02418 8 7 H02419 9 8 10 H02420 9 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 - Slacken clamp (7) with long nose pl...
[Page 81] Husqvarna SMR 449 2011 I.E.
E.13 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02423 12 H02424 11 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - With a 8 mm socket wrench, undo screw (11), and re...
[Page 82] Husqvarna SMR 449 2011 I.E.
E.14 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02426 4 1 3 H02427 8 H02428 3 2 H02429 1 1 2 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Fuel Pump Removal - Remo...
[Page 83] Husqvarna SMR 449 2011 I.E.
E.15 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02430 3 4 H02432 1 2 H02433 5 6 H02434 7 8 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Throttle body removal - Re...
[Page 84] Husqvarna SMR 449 2011 I.E.
E.16 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02435 9 H02436 H02437 10 H02438 11 13 12 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 - Disconnect injector connec...
[Page 85] Husqvarna SMR 449 2011 I.E.
E.17 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02439 14 H02440 16 15 H02441 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES TC; - disconnect TPS connector (14). - L...
[Page 86] Husqvarna SMR 449 2011 I.E.
E.18 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. SMR H06518 1 2 3 4 5 6 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Exhaust System Removal (SMR) Key (SMR) Silencer 1. ...
[Page 87] Husqvarna SMR 449 2011 I.E.
E.19 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. TE-TXC H06517 1a 1 2 3 4 5 6 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Exhaust System Removal (TE - TXC) Key (TE - T...
[Page 88] Husqvarna SMR 449 2011 I.E.
E.20 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H06372 1 H02444 2 H02445 5 H02448 3 4 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 - Working on the right side,...
[Page 89] Husqvarna SMR 449 2011 I.E.
E.21 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02446 6 H02447 8 7 H02449 9 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - Cut Lambda sensor cable clamps, and remo...
[Page 90] Husqvarna SMR 449 2011 I.E.
E.22 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. TC H02450 4 6 5 7 3 2 1 8 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Exhaust system removal (TC) Key Silencer 1. Spr...
[Page 91] Husqvarna SMR 449 2011 I.E.
E.23 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02444 2 1 H02518 3 H02519 4 H02520 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - Working on the right side, loose...
[Page 92] Husqvarna SMR 449 2011 I.E.
E.24 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02451 1 2 H02452 4 3 H02521 5 6 H02522 7 H02523 6 3 10 8 9 7 5 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 - Rel...
[Page 93] Husqvarna SMR 449 2011 I.E.
E.25 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 5 H02453 H02454 7 6 H06519 8 H02456 9 10 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - Cut clamps (5) of the rear ...
[Page 94] Husqvarna SMR 449 2011 I.E.
E.26 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02457 3 2 1 H02458 2 3 1 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Rear tank removal - Remove the rear chassis, a...
[Page 95] Husqvarna SMR 449 2011 I.E.
E.27 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02459 1 2 H02460 1 H02461 1 H02462 2 3 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES CDI electronic control unit rem...
[Page 96] Husqvarna SMR 449 2011 I.E.
E.28 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02463 1 H02464 2 0,7 ÷ 0,8 mm (0,028 ÷ 0,031 in) GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Coil removal and sp...
[Page 97] Husqvarna SMR 449 2011 I.E.
E.29 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. H02466 3 H02465 3 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES - turn spark plug cap (3) complete with coil through 9...
[Page 98] Husqvarna SMR 449 2011 I.E.
E.30 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 2 H02467 3 1 H02468 H02469 6 7 5 4 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Clutch hose removal - Loosen screw (...
[Page 99] Husqvarna SMR 449 2011 I.E.
E.31 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 1 H02470 2 3 H02471 1 H02472 2 2 3 Workshop Manual Ed. 03-2012 GENERAL PROCEDURES Horn removal (TE - SMR) - Loosen the...
[Page 100] Husqvarna SMR 449 2011 I.E.
E.32 TC 449 2011/2012 I.E. TE 449 - 511 2011/2012 I.E. TXC 449 - 511 2011/2012 I.E. SMR 449 2011 I.E. SMR 511 2011/2012 I.E. 1 H02473 H02477 3 2 H02474 4 GENERAL PROCEDURES Workshop Manual Ed. 03-2012 Air lter box removal - Remove saddle, l...
Owner's manual (305 pages)
Owner's manual (270 pages)
Spare parts (41 pages)
Specifications - operation - maintenance (49 pages)
Workshop manual (363 pages)
Operator's manual (16 pages)