Steelmax Tools LLC SM-D1 Operator's Manual

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[Page 1] Steelmax Tools LLC SM-D1

Steelmax Tools LLC 6200 S Troy Circle Suite 110 Centennial, CO 80111 1-87Steelmax www.steelmax.com [email protected] ® D1 Portable Magnetic Drilling Machine OPERATOR’S MANUAL MODEL #S...

[Page 2] Steelmax Tools LLC SM-D1

D1 - 2 - D1 9/2011 Operators Manual for Drilling Machine TABLE OF CONTENTS 1. GENERAL INFORMATION ........................................................................................................ - 3 - ...

[Page 3] Steelmax Tools LLC SM-D1

D1 - 3 - D1 9/2011 Operators Manual for Drilling Machine 1. GENERAL INFORMATION Portable drilling machines with electromagnetic bases are fast becoming very universal power tools not only at steel fabricating workshops or ...

[Page 4] Steelmax Tools LLC SM-D1

D1 - 4 - D1 9/2011 Operators Manual for Drilling Machine 2. TECHNICAL DATA Power supply □ 220-240 V AC/ 50/60 Hz □ 120 V AC/ 50/60 Hz Power required 1000 W Motor power 920 W Tool holder 3/4” Weldo...

[Page 5] Steelmax Tools LLC SM-D1

D1 - 5 - D1 9/2011 Operators Manual for Drilling Machine OPERATING INSTRUCTIONS (BEFORE YOU BEGIN) Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your SM-D1 package should in...

[Page 6] Steelmax Tools LLC SM-D1

D1 - 6 - D1 9/2011 Operators Manual for Drilling Machine and 32 A fuse for 120V. When used on building sites, it must be supplied through a separation transformer made in the second class of protection. 3) Machine can be us...

[Page 7] Steelmax Tools LLC SM-D1

D1 - 7 - D1 9/2011 Operators Manual for Drilling Machine 5. START UP AND OPERATION 5.1 Cutters and optional equipment features. This drilling machine’s spindle has a Weldon Shank type socket 3/4” or 19,05 m...

[Page 8] Steelmax Tools LLC SM-D1

D1 - 8 - D1 9/2011 Operators Manual for Drilling Machine Basically annular cutters are designed to make through holes. On occasions when there is a need for an overlapping hole the pilot should not be used. 5.1.1 Installi...

[Page 9] Steelmax Tools LLC SM-D1

D1 - 9 - D1 9/2011 Operators Manual for Drilling Machine 5.2 Operating instructions The machine is supplied in a metal box. Check if all parts listed in paragraph 3 are included. Steel elements of the drilling machine ar...

[Page 10] Steelmax Tools LLC SM-D1

D1 - 10 - D1 9/2011 Operators Manual for Drilling Machine CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP 5.3 Before you cut Before positioning the machine on the work piece, always make sure that: ...

[Page 11] Steelmax Tools LLC SM-D1

D1 - 11 - D1 9/2011 Operators Manual for Drilling Machine Bring the cutter gently into contact with the work piece and slowly start to apply pressure on the cutter. Making a hole with a milling cutter should ideally be do...

[Page 12] Steelmax Tools LLC SM-D1

D1 - 12 - D1 9/2011 Operators Manual for Drilling Machine 5.6 The overload protection. The drilling machine is equipped with overload protection system. If machine is working close to overload limit it can be switched of...

[Page 13] Steelmax Tools LLC SM-D1

D1 - 13 - D1 9/2011 Operators Manual for Drilling Machine Uninstalling the cooling system: a) Place the machine in the vertical position, b) Raise the drive and the slide up by using the lever, c) Remove the end of t...

[Page 14] Steelmax Tools LLC SM-D1

D1 - 14 - D1 9/2011 Operators Manual for Drilling Machine 6.1 Replacement of motor brushes The carbon brushes of the D1 drill should be monitored every 100 working hours. Replacement of motor brushes should be carried ou...

[Page 15] Steelmax Tools LLC SM-D1

D1 - 15 - D1 9/2011 Operators Manual for Drilling Machine 7. Parts List / Exploded Views WRT-0440-24-10-00-0 DRILLING MACHINE Steelmax D1 /115V WRT-0440-24-20-00-0 DRILLING MACHINE Steelmax D1 /230V ITEM PART NUMBER VERS...

[Page 16] Steelmax Tools LLC SM-D1

D1 - 16 - D1 9/2011 Operators Manual for Drilling Machine ...

[Page 17] Steelmax Tools LLC SM-D1

D1 - 17 - D1 9/2011 Operators Manual for Drilling Machine STJ-0440-01-00-00-1 FRAME ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION QTY 1.1 KRP-0440-01-01-00-1 1549 MAIN BODY ASSY 1 1.2 WLK-0440-01-02-00-0 ...

[Page 18] Steelmax Tools LLC SM-D1

D1 - 18 - D1 9/2011 Operators Manual for Drilling Machine RDK-0440-02-00-00-1 GEARBOX ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION QTY 2.1 KRP-0440-02-01-00-1 1551 GEARCASE ASSY 1 2.2 WRZ-0272-02-02-00-0 ...

[Page 19] Steelmax Tools LLC SM-D1

D1 - 19 - D1 9/2011 Operators Manual for Drilling Machine KRP-0440-02-01-00-1 GEARCASE ASSY ITEM PART NUMBER VERSION DESCRIPTION QTY 2.1.1 KRP-0440-02-01-01-2 1550 GEARCASE 1 2.1.2 LST-0271-02-01-02-1 ...

[Page 20] Steelmax Tools LLC SM-D1

D1 - 20 - D1 9/2011 Operators Manual for Drilling Machine WRZ-0272-02-02-00-0 MOTOR SPINDLE ASSEMBLY. ITEM PART NUMBER VERSION DESCRIPTION QTY 2.2.1 KRP-0272-02-02-01-0 MOTOR SPINDLE 1 2.2.2 WYP-0139-...

[Page 21] Steelmax Tools LLC SM-D1

D1 - 21 - D1 9/2011 Operators Manual for Drilling Machine SLN-0440-03-00-00-3 2012 MOTOR ASSY/120V SLN-0440-03-00-00-5 2013 MOTOR ASSY/230V ITEM PART NUMBER VERSION DESCRIPTION QTY 3.1 OBD-0272-03-01-01-1 FIE...

[Page 22] Steelmax Tools LLC SM-D1

D1 - 22 - D1 9/2011 Operators Manual for Drilling Machine UKL-0440-05-00-00-1 COOLANT BOTTLE ASSY ITEM PART NUMBER VERSION DESCRIPTION QTY 5.1 BTL-0440-05-01-00-4 BOTTLE, 1 5.2 NKR-000116 NUT 1 ...

[Page 23] Steelmax Tools LLC SM-D1

D1 - 23 - D1 9/2011 Operators Manual for Drilling Machine PNL-0272-04-00-00-4 2015 CONTROL PANEL ASSEMBLY /120V, PNL-0272-04-00-00-5 2014 CONTROL PANEL ASSEMBLY /230V, ITEM PART NUMBER VERSION DESCRIPT...

[Page 24] Steelmax Tools LLC SM-D1

D1 - 24 - D1 9/2011 Operators Manual for Drilling Machine 8. ELECTRICAL DIAGRAMS Wiring diagram – 120V version ...

[Page 25] Steelmax Tools LLC SM-D1

D1 - 25 - D1 9/2011 Operators Manual for Drilling Machine Wiring diagram – 230V version ...

[Page 26] Steelmax Tools LLC SM-D1

Steelmax Tools LLC 6200 S Troy Circle Suite 110 Centennial, CO 80111 1-87Steelmax www.steelmax.com [email protected] 9. DECLARATION OF CONFORMITY Declaration of compatibility We PROMOTECH Ltd. ...

[Page 27] Steelmax Tools LLC SM-D1

Steelmax Tools LLC 6200 S Troy Circle Suite 110 Centennial, CO 80111 1-87Steelmax www.steelmax.com [email protected] 10. MACHINE’S TEST CERTIFICATE Machine control card Product: D1 Serial No. __________...

[Page 28] Steelmax Tools LLC SM-D1

D1 - 28 - D1 9/2011 Operators Manual for Drilling Machine 11. WARRANTY CARD WARRANTY CARD No............. Steelmax Tools LLC in the name of Manufacturer warrants the Drilling Machine to be free of d...

[Page 29] Steelmax Tools LLC SM-D1

D1 - 29 - D1 9/2011 Operators Manual for Drilling Machine 3/4” SHANK M2AL ANNULAR CUTTERS 1" D.O.C. 2" D.O.C. M2AL Cutter Diameter DECIMAL EQUIVALENT PART# PART# 7/16” 0.4375 SM-AC-0438-1 ...