DURKOPP ADLER 580 Operating Instructions Manual

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Summary of Contents:

[Page 1] DURKOPP ADLER 580 -

Manual, complete 580 ...

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580 ...

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Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how...

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General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with ...

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Index Page: Part 3: Service Instructions Class 580 1. General notes 1.1 Necessaryprogramsetting......................................... 5 2. Adjusting the locking positions 2.1 General notes ................................................. 6 2.2 Lo...

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Index Page: 11. Looper height ................................................ 45 12. Adjusting the loop stroke ......................................... 46 13. Needle bar height .............................................. 48 14. Distance betw een...

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Index Page: 28.2 Fusesinthecontrolbox........................................... 82 28.3 Exchange of the control ........................................... 82 28.4 Adjusting the contrast of the control panel ................................ 82 29. S...

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...

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1. General notes The service manual on hand describes the adjustment of the automatic buttonholer 580 in an appropriate sequence. ATTENTION ! Various setting positions are interdependent. Therefore it is absolutely necessary to make the individual ad...

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2. Adjusting the locking positions 2.1 General notes With the help of the locking positions an easy adjustment of the needle motion to the looper and spreader motions is possible. When the arm shaft is in locking position, the rotary thread take-up d...

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2.2 Looper and spreader eccentric Caution: Danger of injury! Turnthemainswitchoff. Adjust the eccentrics only with the sewing machine switched off. Standard checking When the arm shaft is locked with locking pin 1, it should be possible to lock the l...

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2.3 Thread take-up disc Caution: Danger of injury! Turnthemainswitchoff. Adjust the thread take-up disc only with the machine switched off. Standard checking When the arm shaft has been locked with the locking pin 2 in such a way that the looper turr...

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2.4 Throw eccentric Caution: Danger of injury! Turnthemainswitchoff. Adjust the throw eccentric only with the machine switched off. Standard checking When the looper support 5 is in its right end position (right stitch), the locking pin 4 inserted in...

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3. Needle bar positioning Caution: Danger of injury! Exercise utmost caution when making adjustments with the machine running. Standard checking When the machine positions automatically after being switched on, the needle bar must be in the top dead ...

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Correction – Switch the machine switch on. The machine positions automatically. – Move the needle bar in the correct position by handwheel (right stitch). – Press key “F”. – Enter code “2548”. – Press key “OK”. The controls swit...

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4. Aligning the looper turret Caution: Danger of injury! Turnthemainswitchoff. Align the looper turret only with the machine switched off. Note Please observe the necessary program setting as described in chapter 1.1. Standard checking When the machi...

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Correction – Remove the clamping plates 4. – Switch the machine on The machine runs to its initial position. – Switch the machine off. – Loosen the clamping screw in the (timing) gear with the Allen key 3. – Turn the looper turret in such a...

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14 5 6 9 10 8 5 7 ...

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5. Aligning the needle bar parallel to the looper turret Caution: Danger of injury! Turnthemainswitchoff. Adjust the needle bar only with the main switch switched off. Standard checking The needle bar 1 and the looper turret 3 must be in parallel pos...

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16 X1 X2 432 11 ...

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6. Transversal motion of the fabric support plate Caution: Danger of injury! Exercise utmost caution when making adjustments with the machine running. Note Please observe the necessary program setting as described in chapter 1.1. Standard checking Th...

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Correction – Press key “F” at the control panel and switch the machine on. – Enter code “2548”. – Press key “OK”. The control switches to the technician level. – Select menu “Test functions”. – Press key “OK”. – Select...

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7. Longitudinal motion of the fabric support plate Caution: Danger of injury! Exercise utmost caution when making adjustments with the machine running. Note Please observe the necessary program setting as described in chapter 1.1. Standard checking W...

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Correction – Press key “F” at the control panel and switch the machine on. – Enter code “2548”. – Press key “OK”. The control switches to the technicial level. In this mode the step motors are dead. – Select menu “Test functions...

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8. Clamping plates 8.1 Inserted clamping plates Caution: Danger of injury! Turnthemainswitchoff. Adjust the clamping plates only with the machine switched off. Standard checking The inserted clamping plates 1 and 2 should be in the holding groove 4 o...

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8.2 Aligning the clamping plates Caution: Danger of injury! Turnthemainswitchoff. Adjust the clamping plates only with the machine switched off. Standard checking Both clamping plates 3 must be adjusted in such a way that the distance between clampin...

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8.3 Adjusting the spreading Caution: Danger of injury! Exercise utmost caution when making adjustments with the machine running. Standard checking The distance X between the clamping plates 2 and the fabric support plate 1 should amount to 1.3 mm (no...

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Correction clamping plate – Switch the machine on. The machine positions automatically. – Move the needle bar to the correct position by handwheel (right stitch). – Press key “F”. – Enter code “2548”. – Press key “OK”. The contr...

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8.4 Height of the fabric clamps Caution: Danger of injury! Turnthemainswitchoff. Adjust the fabric clamp height only with the machine switched off. Standard checking The distance between the open fabric clamps 2 and 3 should amount to 12 mm. – Remo...

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8.5 Adjusting the locking plate Caution: Danger of injury! Turnthemainswitchoff. Adjust the locking plates only with the machine switched off. Standard checking The locking plates 1 have to be adjusted in such a way that the stops 3 of the clamping p...

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8.6 Locking of the clamping plates Caution: Danger of injury! Exercise utmost caution when making adjustments with the machine running. Standard checking There must be a minimum clearance in the height of the inserted clamping plates 2 when: · no ma...

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8.7 Adjusting the fabric clamping pressure Caution: Danger of injury! Turnthemainswitchoff. Adjust the fabric clamping pressure only with the machine switched off. Standard checking The clamping pressure should be adjusted in such a way that the sewi...

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9. Adjusting the seam width 9.1 Presetting the seam width Caution: Danger of injury! Turnthemainswitchoff. Adjust the seam width only with the machine switched off. Standard You can choose among two seam widths: · Seam width “Narrow” = Lever 2 m...

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Setting the sew ing equipment – Switch the machine on. – Press key “F”. – Enter code “2548”. – Press key “OK”. The control switches to the technician level. – Select menu “Machine configuration”. – Press key “OK”. – ...

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Correction – Unscrew the side cover at the arm 1. – Screw out screw 3. – Screw the screw in drill-hole A or B according to the desired seam width. – Switch the machine on. Attention: Danger of breakage! After altering the seam width correct t...

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9.2 Needle zero position Caution: Danger of injury! Turnthemainswitchoff. Set the needle zero position only with the machine switched off. Standard checking The needle bar oscillates unidirectionally from the left (inside) to the right (outside). The...

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10. Cutting knife (eyelet knife) 10.1 Position of the cutting knife Caution: Danger of injury ! Turn off the main switch. Adjust the cutting knife only with the machine switched off. Standard checking In case of automates for “cutting after sewing�...

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The cutting knife has to be adjusted in such a way that it cuts in the center of the sewn buttonhole shape. – Insert the cutting block. – Insert a short needle. – Load a piece of paper or cardboard as sewing material. – Sew a buttonhole. – ...

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10.2 Setting dimensions Subclass Sewing equip. Setting dimension 580 112000 E 1101/ E 1121 approx. 59 mm E 1151/ E 1171 approx. 47 mm E 1190/ E 1195 approx. 49,5 mm up to the centre of the stitched eyelet 580 121000 E 1201/ E 1221 E 1202/ E 1222 appr...

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10.3 Adjusting the knife parallel to the cutting block Caution: Danger of injury ! Turn off the main switch. Adjust the knife only with the machine switched off. – Loosen screws 1, 2 and 3. – Put the key 4 (in the accessories) on the hexagonal bo...

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10.4 Adjusting the knife parallel to the cutting block with “Multiflex” machines Caution: Danger of injury ! Turn off the main switch. Adjust the knife only with the machine switched off. Correction w ith the subclasses 580-312000 and 580-321000 ...

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10.5 Cutting block adjustment Caution: Danger of injury ! Turnthemainswitchoff. Adjust the cutting block only with the machine switched off. The cutting length can be altered by changing the cutting block. The cutting length is determined by the cutt...

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10.5.1 Adjusting the cutting block position (Multiflex system) Caution: Danger of injury ! Turnthemainswitchoff. Adjust the cutting block position only with the machine switched off. The knife 5 has on each side two marks and a number marked. The set...

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– Push the cutting block to its left end position (picture on the right). The left edge 4 of the cutting block must stand on the left mark 5 of the knife. – Loosen the counter nut 2. – Adjust the position of the cutting block by means of the sc...

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Fine adjustment (right end position) – For a 17 mm cutting block, set a buttonhole of 16 mm length without tack and for a 10 mm cutting block, set a buttonhole of 9 mm length without tack on the control panel. – Insert a tapping needle (short nee...

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Fine adjustment (left end position) – For a 17 mm cutting block, set a buttonhole of 20 mm length without tack and for a 10 mm cutting block, set a buttonhole of 14 mm length without tack on the control panel. – Insert a tapping needle (short nee...

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10.6 Setting the switch for the “Multiflex” cutting system Caution: Danger of injury ! Turnthemainswitchoff. Set the switch for the cutting system only with the machine switched off. Standard checking When the cutting block is at its upper positi...

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10.7 Cutting pressure Standard checking In order to keep the strain of all components as low as possible and to increase the life of the cutting knife, the cutting pressure can be adjusted. Depending on the sewing material and the material thickness,...

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11. Looper height Before adjusting the loop stroke as well as the needle bar height and particularly after needle breakage it is necessary to check the correct looper height. Use gauge 2 for checking the looper height. Caution: Danger of injury ! Tur...

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12. Adjusting the loop stroke Caution: Danger of injury ! Turnthemainswitchoff. Adjust the loop stroke only with the machine switched off. Standard checking The loop stroke is the way of the needle bar from its lowest position up to the point where t...

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Correction Shift the clamping rings 3 and 4 in such a way that both looper tips have the same distance to the needle. Adjust the left looper 8 and the right looper 7 so that both looper tips in loop stroke position have the same position (X) to the n...

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13. Needle bar height Caution: Danger of injury ! Turnthemainswitchoff. Adjust the needle bars only with the machine switched off. Standard checking The needle bar has to be adjusted in such a way that approx. ¾ of the needle’s eye is to be seen u...

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14. Distance between looper and needle Caution: Danger of injury ! Turnthemainswitchoff. Adjust the needle protection only with the machine switched off. Standard checking The looper tips 1 and 4 should be in a distance of max. 0.1 mm to the needle 3...

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15. Needle protection Caution: Danger of injury ! Turnthemainswitchoff. Adjust the needle protection only with the machine switched off. Standard checking The needle 1 must slightly abut on the needle protection 2 until the looper tips have reached t...

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16. Spreader Caution: Danger of injury ! Turnthemainswitchoff. Adjust the spreader only with the machine switched off. Standard checking The distance between the fork spreader 5 and the left looper 4 must correspond to the thickness of the looper thr...

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17. Spreader plate Caution: Danger of injury ! Turnthemainswitchoff. Adjust the spreader plate only with the machine switched off. Standard checking The opening and closing of the spreaders is effected by the alternate motion of the spreader plate 2....

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18. Throat plate Caution: Danger of injury ! Turnthemainswitchoff. Adjust the throat plate only with the machine switched off. Standard checking The needle should penetrate the needle hole of the throat plate on one side at the edge 1. The throat pla...

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19. Adjusting the needle thread knife Caution: Danger of injury ! Turnthemainswitchoff. Adjust the needle thread knife only with the machine switched off. Standard checking The cutting motion of the needle thread knife 2 is effected after sewing. The...

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Correction of the knife motion – Loosen the counter-nuts 5 and 8. – Adjustthestopscrews6and7accordingtotherule. – Tighten the counter-nuts 5 and 8. Adjusting the height of the knife – Loosen screw 10. – Adjust the height of the knife holder...

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20. Adjusting the fabric clamps Caution: Danger of injury! Turnthemainswitchoff. Adjust the fabric clamps only with the machine switched off. Standard checking Between the needle 2 and the upper fabric clamp 1 there should be a distance of 1 mm over ...

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Correction – Loosen screws 3 (underside). – Align clamp bow 7 with fabric clamp 5 laterally to the needle. – Tighten screws 3. – Loosen screws 4. – Align clamp arm 6 with fabric clamp 5 in the eyelet as to the needle. – Tighten screw 5. 3...

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21. Thread thread take-up spring Caution: Danger of injury! Turnthemainswitchoff. Adjust the thread take-up spring only with the machine switched off. Standard checking The thread take-up spring 1 must hold the looper thread tensioned until the needl...

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22. Short trimmer for lower thread (580-112000, 580-312000) 22.1 Function sequence After the seam end the cutting motion of the needle thread knife is effected. At the same time the short-trimmer is brought to the initial position (fig. B) for trimmi...

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A B 0,1 mm 0,1 mm 5,0 mm 1 60 11 10 3 5 1 5 9843 3 4 2 673 ...

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22.2 Initial position Caution: Danger of injury ! Exercise utmost caution when making adjustments with the machine running. Standard checking In the two positions (fig. A and fig. B) of the short-trimmer the knife 1 must not be visible in the needle ...

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Correction basic position (fig. A) – Loosen counter-nut 8. – Turn the stop screw 9. – Tighten counter-nut 8. Correction sw itching position (fig. B) – Loosen counter-nut 10. – Turn the piston rod 11. – Tighten counter-nut 10 again. 62 98 ...

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22.3 Adjusting the cutting pressure / clamping pressure Standard checking The cutting pressure has to be set so that the looper thread is precisely cut and clamped. – Loosen screw 7. – Remove throat plate 3 and aspiration 6. – Open the slide 2 ...

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22.4 Knife change The parts of the knife kit can be exchanged if necessary. Part No. Spring sheet 0580 350400 Knife plate 0580 350440 Knife 0580 350690 – Loosen screws 1, 2 and 4 of the knife plate. – Remove the knife plate 3. – Loosen screw 5....

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23. Long trimmer for looper thread and gimp (580-121000 and -321000) 23.1 Cutting pressure and cutting motion Caution: Danger of injury ! Adjust thread clamp and thread deflector only with the machine switched off. Standard checking The deflector 2 i...

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23.2 Adjusting the knife overlap Caution: Danger of injury ! Adjust the trimmer for threads cut long only with the machine switched off. Standard checking The blades 1 and 3 must move one on top of the other by 1 mm. It must be possible to insert the...

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Adjusting the overlap – Loosen the clamping screw 6. – Turn the lever 7. Set the dimension 61 mm (see illustration on the left). – Tighten screw 6. – Insert clamping plates. – Switch the machine on. – Check the size of the overlap. – Sw...

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23.3 68 21 43 6 534 7 983 ...

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23.3 Position of the looper thread and gimp clamp Caution: Danger of injury ! Adjust the position of the looper thread and gimp clamp only with the machine switched off. Standard checking The long-trimmer clamps both the looper thread and the gimp un...

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23.4 Thread deflector Standard checking The thread deflector 1 avoids that the thread at the seam beginning is cut. Thus, there is no cutting waste any longer. The thread deflector cannot be adjusted. If there is cutting waste, insert a new thread de...

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Notes: 71 3 ...

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72 67 8 9 11 10 1234235 ...

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24. Short trimmer for looper thread and gimp (580-141000) Caution: Danger of injury ! Adjust the short-trimmer only with the machine switched off. Standard checking The cutting edges of the two scissors 2 and 3 must have moved approx. 1 mm one on top...

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24.1 Optional equipment for subclass 580-141000 Remark: You can lengthen the end thread on the underside of the buttonhole by using additional sewing equipment (see accessories). – Loosen the screws 1 and remove the cover 2. – Screw the spacer 4 ...

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25. Gimp pulling device for subclass 580-141000 Caution: Danger of injury! Adjust the gimp pulling device only in position “Safe stop” or with the machine switched off respectively. Standard checking The drop weight 2 pulls the gimp back to the c...

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26. Thread catcher 26.1 General notes Immediately after thread trimming the needle thread catcher 1 seizes the needle thread, holds it clamped and places it in the right lip when sewing the next buttonhole. This offers the following advantages: · Sa...

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26.2 Adjustment Caution: Danger of injury ! Adjust the thread catcher only with the machine switched off. Standard checking The thread catcher must safely catch the needle thread after sewing a buttonhole. The thread catcher must place the needle thr...

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Correction Height of the thread catcher – Loosen screw 2. – Adjust the height of block 3. – Tighten screw 2. Distance betw een thread catcher and needle – Loosen counter-nut 1. – Set the distance to the needle with the stop screw 7. The dis...

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26.3 Subsequent fitting of the thread catcher Caution: Danger of injury ! Mount the thread catcher only with the machine switched off. If a thread catcher is mounted subsequently, the pneumatic base plate 1 has to be supplemented by three valves. –...

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27. Maintenance Caution: Danger of injury ! Turnthemainswitchoff. Maintenance work of the automatic buttonholer must only be carried out with the machine switched off. The daily or weekly maintenance work (cleaning and oiling) to be carried out by th...

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28. Annex 28.1 Adjusting operations without head cover When the head cover is taken off, the machine is secured against unintentional starting. If you want to operate the machine without head cover for adjusting purposes, the plug 2 can be put on the...

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28.2 Fuses in the control box The fuses 1 and 2 for the control are on the back of the control box. Only insert the fuses indicated in the circuit diagram. 28.3 Exchange of the control See: Part 2: Installation Instructions. · “Assembly of the mai...

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29. Service menu (technician level) In the service menu of the 580 various basic adjustments and test programs can be executed. 29.1 Activating the service menu – Press key “F” at the control panel. A code query appears. – Enter the code “2...

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29.3 Menu structure cont. next page 84 ...

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85 3 ...

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29.3.1 Menu structure with numbers Machine config (1) Load pos. (1.1) Zig-zag (1.2) Thread mon. (1.3) E-group (1.4) Threading mode (1.6) Standard (1.6.1) Parallel (1.6.2) Operation mode (1.7) Standard (1.7.1) Sample (1.7.2) Tandem (1.7.3) Indexer (1....

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Test functions (3) Multitest (3.1) Output test (3.1.1) Input test (3.1.2) Auto input test (3.1.3) Motor test (3.1.4) Step. Motor test (3.1.5) Flash test (3.1.6) RAM test (3.1.7) Sewing proc. (3.2) Step by Step (3.2.1) Start ref. (3.2.2) Events (3.4) ...

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29.4 Menu items configuration automatic buttonholer 29.4.1 Loading position (Load.pos.) Via this menu item the desired loading position can be set. Input: 0 … 68 (mm) Standard: 68 The value entered corresponds to the distance from the cutting point...

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29.4.3 Menu item thread monitor (Thread mon.) In this menu the needle thread monitor is set. The set value means: 0 = Thread monitor switched off 1 … 14 = Number of stitches after which the sewing process is aborted because of thread breakage Input...

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29.4.5 Menu item sewing equipment Various sewing equipment can be used with the automatic buttonholer 580. The selected sewing equipment is entered via this menu item. Input: narrow wide 580 112000 E 1101 E 1121 E 1151 E 1171 E 1190 E 1195 580 121000...

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29.4.6 Menu item threading mode (Threading mode) In this menu the setting of the machine can be selected. The value set means : Standard = Normal inserting Parallel = Sidewise inserting Entry: Standard / Parallel 29.4.7 Menu item operation mode (Oper...

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29.4.8 Menu item tension data (Tension data) In this menu the characteristic values for the magnets of the needle thread tension can be set. Attention ! Only change the characteristic values of the magnets, when mounting new magnet. When ordering new...

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29.4.9 Menu item Multiflex (Multiflex) In this menu the built-in cutting system can be set. The value set means : Mono normal cutting system (2x cut) Multi Multiflex cutting system Mode Mono X-correction left buttonhole X-correction right buttonhole ...

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29.5 Menu item operating configuration 29.5.1 Menu item language In this menu the desired language is selected. Languages:German English Numbers 29.5.2 Menu item push-buttons In this menu the function of the push-button is converted. 1 st adjustment ...

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29.5.3 Menu item brightness of the sewing lamp In this menu the brightness of the incorporated sewing lamp is set. The value set means: 0 = Sewing lamp off 100 = Sewing lamp very bright Standard: 100 29.5.4 Menu item key tones In this menu the key to...

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29.6 Menu items test functions multitest The test functions allow the quick test of input and output elements. Additional measuring instruments are not required. 96 ...