Agria 5100 Rabbit Original Operating Instructions

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Agria 5100 Rabbit Manual Information:

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Summary of Contents:

[Page 1] Agria 5100 Rabbit

Before commissioning the machine, read operating instructions and observe warnings and safety instructions. Operating Instructions No. 998 746-A 10.10 4342A & Type 5100 321 with reverse speed with Honda engine Grassland MowerGrassland Mower Gras...

[Page 2] Agria 5100 Rabbit

2 agria Grassland Mower 5100 Symbols, Name Plate Please complete: Machine Type No. ....................... Identification No. .................................................... Engine Type: ............................... Engine No....................

[Page 3] Agria 5100 Rabbit

agria Grassland Mower 5100 3 Fig. A Designation of Parts Fig. B ...

[Page 4] Agria 5100 Rabbit

4 agria Grassland Mower 5100 Designation of Parts Figure A 1 Machine type plate (Identification No.) (on engine support plate to the right) 2 Hex head bolt for steering handle height adjustment 3 Steering bar 4 Mowing drive hood 5 Crop deflector 6 Cu...

[Page 5] Agria 5100 Rabbit

agria Grassland Mower 5100 5 Index 1 3 5 6 4 2 Amount of Delivery .......................2 Designation of Parts................ 3, 46 Recommendations Lubricants, Anti-Corrosive Agents ..6 Fuel ..................................................6 Maint...

[Page 6] Agria 5100 Rabbit

6 agria Grassland Mower 5100 Recommendations Lubricants and Anti-Corrosive Agents: Use the lubricants specified for engine and gearbox (see “Specifications”). We recommend using Bio-lubricating oil or Bio-lubricating grease for “open” lubrica...

[Page 7] Agria 5100 Rabbit

agria Grassland Mower 5100 7 Unpacking and Assembly 1 Steering column pin 2 Steering handle 3 Clips 4 Linch pin 5 Washer 6 Electric cable with connector (on steering handle) 7 Electric connector on engine 8 Bowden cables 9 Guide hook for Bowden cable...

[Page 8] Agria 5100 Rabbit

8 agria Grassland Mower 5100 1. Safety Instructions 1 Before starting the engine, read the op- erating instructions and note: Warning This symbol marks all paragraphs which affect your safety. Pass all safety instruc- tions to other users and opera...

[Page 9] Agria 5100 Rabbit

agria Grassland Mower 5100 9 1. Safety Instructions 1 Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop. Foreign powered parts shear and crush! Riding on the attachment during ...

[Page 10] Agria 5100 Rabbit

10 agria Grassland Mower 5100 1. Safety Instructions 1 During operation the operator must keep at a distance as defined by the steering handle, especially when turning the machine. Riding on the implement during opera- tion or in transport is not per...

[Page 11] Agria 5100 Rabbit

agria Grassland Mower 5100 11 1. Safety Instructions 1 Before mounting and dismounting the cutter bar, make sure all blades are pro- tected by the knife guards. To exchange the mowing knife and to mount/dismount the knife driver, make sure that you t...

[Page 12] Agria 5100 Rabbit

12 agria Grassland Mower 5100 1. Safety Instructions 1 Store anti-corrosive agents and stabi- lizing liquids out of reach of children. If sickness and vomiting occur, see a doc- tor. If fuel has contacted eyes, rinse them thoroughly, avoid inhaling ...

[Page 13] Agria 5100 Rabbit

agria Grassland Mower 5100 13 2. Specifications 2 Tyres: ..................... 3.50-6 (field tyres) Tyre pressure: ......................... 0.8bar Clutch: 2 V-belt clutches, separate engage- ment, pulleys between engine and transmission or mowing dr...

[Page 14] Agria 5100 Rabbit

14 agria Grassland Mower 5100 2. Specifications 2 2 Engine Manufacturer: ..........................Honda Type: ............................ GCV 160 N2E Version: ....................... Fan-air-cooled 1 cylinder-4-stroke OHC engine (petrol) Bore: .......

[Page 15] Agria 5100 Rabbit

agria Grassland Mower 5100 15 3. Devices and Operating Elements 3 The grassland mower agria 5100 is suited for agricultural and forestal op- erations, green spaces and for winter service operation. The following cutter bars are available: l Universal...

[Page 16] Agria 5100 Rabbit

16 agria Grassland Mower 5100 3. Devices and Operating Elements STOP position Operating position Start position 3 Safety circuit The grassland mower is equipped with a safety circuit lever. l Stop position: Upon release of the lever – with transmis...

[Page 17] Agria 5100 Rabbit

agria Grassland Mower 5100 17 3. Devices and Operating Elements 3 Transmission The grassland mower has one forward and one reverse speed. The forward/reverse speed is engaged/ disengaged via clutch lever B/2. l Forward speed is engaged when the clutc...

[Page 18] Agria 5100 Rabbit

18 agria Grassland Mower 5100 3. Devices and Operating Elements 3 3 Steering Handle Steering Handle Height Adjustment l Loosen both hex head bolts (A/2) with a socket spanner until notches are ex- posed. l Adjust the steering handle (A/14) to the des...

[Page 19] Agria 5100 Rabbit

agria Grassland Mower 5100 19 3. Devices and Operating Elements 3 Drive-wheels The drive-wheels (3) are attached to the wheel shaft with linch pins (2). This al- lows attaching and removing the wheels without tools. Spacers (4) are fitted between the...

[Page 20] Agria 5100 Rabbit

20 agria Grassland Mower 5100 3. Devices and Operating Elements 3 3 Attaching the Cutter Bar The following cutter bars are available for attachment to the base machine: l Universal-S cutter bar 91 cm (agria Item no. 4347 641) 105 cm (agria Item no. 4...

[Page 21] Agria 5100 Rabbit

agria Grassland Mower 5100 21 3. Devices and Operating Elements Universal-S 3 Replacing the Mowing Knives Universal-S cutter bar W Turn off the engine, remove spark plug connector and wear safety gloves! Removing the mowing knife: l Loosen the clamp...

[Page 22] Agria 5100 Rabbit

22 agria Grassland Mower 5100 3. Devices and Operating Elements 3 3 Running Bases on Cutter Bar The cutter bar is equipped with rigid skids that are mounted under the cutter bar. It is possible to attach two height- adjustable running bases to obtain...

[Page 23] Agria 5100 Rabbit

agria Grassland Mower 5100 23 4. Commissioning and Operation 4 Commissioning the Machine Please note that durability and opera- tional safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some mi...

[Page 24] Agria 5100 Rabbit

24 agria Grassland Mower 5100 4. Commissioning and Operation 4 4 Starting the engine (with the engine in horizontal position) l Check whether all guards are in proper position. l Move the steering handle to working posi- tion and tighten the knob scr...

[Page 25] Agria 5100 Rabbit

agria Grassland Mower 5100 25 4. Commissioning and Operation 4 Shutting off the engine  Set the speed control lever to idling position and let the engine run with idling speed for ap- proximately 1/2 minute.  Move the speed control lever comp...

[Page 26] Agria 5100 Rabbit

26 agria Grassland Mower 5100 4. Commissioning and Operation Danger zone 4 4 Mowing W Check safety circuit function - Only operate the machine if safety circuit works!  Start engine.  Wear individual protective ear plugs and solid shoes.  Re...

[Page 27] Agria 5100 Rabbit

agria Grassland Mower 5100 27 5. Maintenance 1 Cable set screw 2 Locking nut 5 Apart from adhering to operating in- structions for grassland mowers, it is also important to observe the fol- lowing maintenance instructions. W Warning: Only do mainte- ...

[Page 28] Agria 5100 Rabbit

28 agria Grassland Mower 5100 5. Maintenance 5 5 Locking bolts on steering handle To ensure the steering handle moves easily when ad- justed to the side: l Apply some bio-lubricating oil through the hole at least once per year or after cleaning the m...

[Page 29] Agria 5100 Rabbit

agria Grassland Mower 5100 29 5. Maintenance 5 Cleaning After each mowing operation clean the cutter bar thoroughly with water. To this end, take off the knife to ensure any dirt collected between the blades is removed. After clean- ing, apply bio-lu...

[Page 30] Agria 5100 Rabbit

30 agria Grassland Mower 5100 5. Maintenance Grinding the Mowing Knives W Wear safety goggles and gloves! After 4–20 operating hours, de- pending on the wear on the knives, these become dull and regrinding is necessary. For this purpose, we recomme...

[Page 31] Agria 5100 Rabbit

agria Grassland Mower 5100 31 5. Maintenance Oil dip stick 5 Engine Checking the Engine Oil Level Before each operation and after 5 op- erating hours! l Only with the engine shut off and in horizontal position. l Clean the oil fill plug (C/4) and its...

[Page 32] Agria 5100 Rabbit

32 agria Grassland Mower 5100 5. Maintenance 1 Air filter cover 2 Snap mechanism 3 Filter element 4 Latches 5 5 Air Filter Clean the air filter insert at 3-month in- tervals but not later than 25 operating hours (earlier in very dusty conditions). To...

[Page 33] Agria 5100 Rabbit

agria Grassland Mower 5100 33 5. Maintenance Fuel strainer 2 1 1 5 Fuel System l Each time you maintain the machine, check fuel hose, fuel tank, and carbure- tor for leakages and repair, if necessary. Immediately replace leaking or porous fuel hoses....

[Page 34] Agria 5100 Rabbit

34 agria Grassland Mower 5100 5. Maintenance 5 5 Spark plug l After 50 operating hours, clean the spark plug and re-adjust the electrode gap to 0.7–0.8 mm. Only clean the spark plug using a wire brush and wash it out with a commercial cleaning agen...

[Page 35] Agria 5100 Rabbit

agria Grassland Mower 5100 35 5. Maintenance 5 Governor For smooth engine performance keep governor linkages, springs and actuat- ing devices clean and free from dust and dirt. Do not bend or twist parts. (Gover- nor linkages on carburetor C/6). Exha...

[Page 36] Agria 5100 Rabbit

36 agria Grassland Mower 5100 5. Maintenance 5 5 Safety circuit Check the safety circuit function each time you maintain or service the machine. l Upon release of the handle (B/1) and with clutch engaged the engine must come to a stop. l Check the el...

[Page 37] Agria 5100 Rabbit

agria Grassland Mower 5100 37 5. Maintenance 5 Storage For longer periods of no operation: a) Clean thoroughly, repair paint coat b) Spray all shining parts, in particular cutter bar, with Bio- slushing oil. c) Engine preservation l Drain the fuel co...

[Page 38] Agria 5100 Rabbit

38 agria Grassland Mower 5100 Electrical Wiring 1 Engine 2 Magnet ignition system 3 Engine-off-switch (on speed control lever next to engine) 4 Connector pair 5 Switch in safety lever 6 Switch in clutch lever bl = blue br = brown Electrical Wiring 5 ...

[Page 39] Agria 5100 Rabbit

agria Grassland Mower 5100 39 5 Varnishes, Wear Parts agria Order No. 799 09 Fuel stabilizer pouch 5 g Varnishes 181 03 Spray varnish birch-green spray tin 400ml 712 98 Spray varnish red, RAL 2002 spray tin 400ml 509 68 Spray varnish black, RAL 9005 ...

[Page 40] Agria 5100 Rabbit

40 agria Grassland Mower 5100 6. Troubleshooting 6 6 W Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage. Probl...

[Page 41] Agria 5100 Rabbit

agria Grassland Mower 5100 41 6. Troubleshooting 6 Problem Possible cause Remedy Page Engine - Speed and engine stop are not Readjust speed control ¬ 35 does not stop properly adjusted when set to stop Engine - Loose cylinder head or Tighten cylinde...

[Page 42] Agria 5100 Rabbit

42 agria Grassland Mower 5100 Lubrication Chart 1 2 3 4 5 6 1 Engine oil (page 31) 2 Mowing knife and knife guiding devices (page 28 and 29) 3 Driver pin (page 29) 4 Steering handle locking bolt (page 28) 5 Hand lever bearing 6 Bearing on mowing driv...

[Page 43] Agria 5100 Rabbit

agria Grassland Mower 5100 43 Inspection and Maintenance Chart A = Each time before you take up operation B = After each cleaning K = Checks and maintenance to be executed by operator W = Maintenance to be executed by professional workshop P = Positi...

[Page 44] Agria 5100 Rabbit

44 agria Grassland Mower 5100 ...

[Page 45] Agria 5100 Rabbit

agria Grassland Mower 5100 45 Designation of Parts Fig. C Engine Honda GCV160 1 Fuel tank cap 2 Starter handle 3 Air strainer 4 Oil fill plug, dip-stick 5 Air filter 6 Carburetor / speed control governor 7 Engine type no. / identification no. 8 Spark...

[Page 46] Agria 5100 Rabbit

46 agria Grassland Mower 5100 Designation of Parts Fig. C ...

[Page 47] Agria 5100 Rabbit

agria Grassland Mower 5100 47 Conformity Declaration ...

[Page 48] Agria 5100 Rabbit

agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel. +49/ (0)6298 /39-0 Fax +49/ (0)6298/39-111 e-mail: [email protected] Internet: www.agria.de Your local agria specialist dealer: ...