Eaton POWERWARE 9120 User Manual

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[Page 1] Eaton 9120

POWERWARE ® 9120 User’s Guide 6000VA www.powerware.com ...

[Page 2] Eaton 9120

POWERWARE 9120 6000VA User Guide Important Notice The UPS ground (earth) conductor carries leakage current from the loads in addition to any leakage current generated by the UPS. This UPS generates no more than 1 mA of current. To limit the total lea...

[Page 3] Eaton 9120

If You Have a Question Customer Support If you have a question or problem, Table 10, Troubleshooting, may help. If you need more help, please have your UPS model number and serial number (on the back label) nearby, and call the Eaton Power Quality of...

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1 Table of Contents Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1.0 UPS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.0 Installation . . . ....

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2 Safety Instructions IMPORTANT SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS! This User Guide contains important instructions for your Powerware 9120 that must be followed during installation and maintenance of the UPS and batteries. The installation...

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3 1.0 UPS Features The Powerware 9120 provides protection against power problems, including power outages, brownouts, and sudden increases in power. It also provides spike suppression and line noise fil- tering to protect your equipment. Front panel ...

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4 2.0 Installation 2.1 Environment 1. The UPS should be installed in a controlled environment. A controlled environment is one that is indoor, temperature controlled, free from conductive contaminants, dust, fumes and moisture. The UPS is intended ...

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5 2.2 Rear Panel View Fig 2. Powerware 9120 6kVA Rear Panel ...

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2.3 Connections to Mains and Load The installation, wiring and connection must be carried out by qualified personnel only. The installation must comply with all current Wiring Rules and Regulations, Local, State and Federal statutes, Legislation an...

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7 Fig 4. AC Supply with Separate Bypass Supply Note: 1. Max Cable Size into Terminals is 10sq. mm. Stranded Cable 2. Currents quoted are for 240V AC units 3. For Wiring Diagram refer to Fig 6 Fig 6. AC Supply with Separate Bypass Supply Note: For T...

[Page 11] Eaton 9120

8 2.3.1 Installing the UPS (cont.) 3. Isolate the Supply service and secure against reclosing. The Input and Output Circuit Breakers located at the rear of the UPS must be in the “OFF” position. 4. Connect to the UPS in accordance with Fig 3 for ...

[Page 12] Eaton 9120

9 3.0 Quick Startup 1 Your Powerware 9120 6kVA UPS is designed for direct connection to a mains supply by a qualified electrican. When input power is connected and switched on the LCD backlight will illuminate and the fan will run, but no output powe...

[Page 13] Eaton 9120

10 4.0 Operation This section describes: • The UPS front panel • Standby mode • Turning the UPS on and off • Diagnostic tests • Starting the UPS on battery 4.1 UPS Front Panel The UPS front panel indicates the UPS status and also identifie...

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11 4.2 Turning the UPS On After the UPS is connected to a power source, the fan turns on and the UPS enters Standby mode. To turn on the UPS, press and hold the button until you hear the UPS beep (approximately one second). The LCD briefly displays ...

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12 5.0 Configuration This section describes how to reconfigure options using the Configuration mode, including: input and output voltage and frequency, site wiring fault, and silencing the alarm. NOTE The UPS has been factory-configured with defaul...

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13 Table 1. Configuration Mode Parameters Parameter LCD Message Description Default Settings Output Voltage Setting O/P V Setting To change the output voltage • Select 208, 220, 230, or 240V for 240V models. For 240V models: You are prompted to sav...

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14 Table 1. Configuration Mode Parameters (cont.) Parameter LCD Message Description Default Settings Manual Battery Test Manual BAT Test To initiate a manual battery test, press the ↵↵ button Battery Test twice when “Manual Battery Test” is ...

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15 6.0 Additional UPS Features This section describes: • Inverter Shutdown • Network Transient Protector • Load segments • Using the communication port or USB port • Optional Powerware communication cards 6.1 Inverter Shutdown The Powerware...

[Page 19] Eaton 9120

16 Table 2. Communication Port Pin Assignment Pin Number Signal Name Function Direction from the Multi-Port Module 1 Low Batt Low Battery signal Out 2 RxD Transmit to external device Out 3 TxD Receive from external device In RS-232 low Conditional P...

[Page 20] Eaton 9120

17 6.5 Relay Card (optional extra) This interface provides true relay contact output to peripheral devices. Outputs are user-selectable as normally open or normally closed. Table 3. Relay Card (AS/400) Pin Assignment Pin Number Signal Name Definition...

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18 8.0 Replacing the Batteries The Powerware 9120 batteries are user-replaceable and can be replaced while the Powerware 9120 has AC input applied and powers the loads. This means that, if necessary, you can replace the batteries while the UPS is run...

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19 8.1 How to Replace Internal Batteries Use the following steps to replace the internal batteries: 1. Remove screws where indicated (a). 2. Using caution not to put stress on the LCD display cable, pull the top panel forward and place it on top of t...

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7. Pull the upper batteries out and place onto a flat, stable surface. 8. Pull the lower batteries out and place onto a flat, stable surface. 9. Remove the batteries from their cradles. See “Recyling the Used Battery” for proper dispos- al. 10. I...

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21 9.0 Specifications Powerware reserves the right to change specifications without prior notice. This section provides the following specifications for the Powerware 9120 6kVA model: • Electrical input and output • Environmental and safety • W...

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22 Table 6. Environmental and Safety 240V Models Operating Temperature 0°C to 40°C 0-1500 metres above sea level 0°C to 35°C 1500-3000 metres above sea level Optimal battery performance: 25°C Storage Temperature -15°C to 50°C Relative Hum...

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23 10.0 Troubleshooting If you have a question or problem, the troubleshooting table may help (See Table 8). If you need assis- tance, phone Powerware Service or your local Powerware office. Please have the model number and serial number (located on ...

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24 Table 8. Troubleshooting LCD Message or Possible Cause Action Condition UPS does not turn on. The UPS is not correctly Check connections to the power source. connected to the power source. The wall outlet is faulty. Have a qualified electrician ...

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25 Table 8. Troubleshooting (cont.) LCD Message or Possible Cause Action Condition Low Battery The battery is running low. 2 minutes or less of battery power remains 2 beeps every 5 seconds. (depending on load and battery charge). Prepare for a shu...

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26 Table 8. Troubleshooting (cont.) LCD Message or Possible Cause Action Condition Overcharge Batteries are over-charged. Save your work and turn off your equipment. Constant beep. Turn off the UPS. Contact your service representative. O/P Short Ou...

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27 11.0 Warranty WARRANTY Information This Warranty is subject to Eaton Power Quality Pty Ltd (EPQ) standard Conditions of Sale which govern all sales of products by Eaton Power Quality Pty Ltd. 1. EPQ products, in general, are warranted against fail...

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28 7. Providing that the batteries are used within the limits as set out in the battery manufacturer’s warranty statement and are provided as an integral part of new equipment, they are guaran- teed for two years, from despatch date as per invoice....

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Eaton Power Quality Pty Ltd 13 Healey Road DANDENONG VIC 3175 AUSTRALIA AFFIX POSTAGE STAMP ...

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6.Please specify the equipment being protected by your Powerware UPS? Brand........................................Model .................................. Operating System ......................... 7.How would you classify your type of business? �...

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31 Powerware Australia/New Zealand Offices Head Office - Sydney Eaton Power Quality Pty Ltd ABN 82 054 056 709 119-127 Wicks Road North Ryde NSW 2113 Phone: 61-2-9878 5000 Fax: 61-2-9887 2186 National Service and Repair Centre 1300 303 059 Web ...

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32 You have purchased a UPS that will provide you with many years of service, protecting your equipment from surges, sags, and blackouts. This product incorporates the highest quality standards in engineering, manufacturing and testing, and carries a...