Windhager BioWIN Series Operating Manual

[Page 1] Windhager BioWIN series

Operating Manual BioWIN windhager.com Pellet central heating boiler Output range: 2,9 to 25,9 kW Cascae options up to 78 kW Pellets xx/2012 091697/09 ...

[Page 2] Windhager BioWIN series

2 Table of contents Table of contents 1. Important information for system operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

[Page 3] Windhager BioWIN series

3 Table of contents 2.7 Information text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 2.7.1 Next boiler cleaning . . . . . . . . . . . . . . . . . ....

[Page 4] Windhager BioWIN series

4 1. Important information for system operators 1. Important information for system operators Dear Heating System Owners, We would like to congratulate you on your new environmentally friendly boiler system. With the purchase of this high-quality ...

[Page 5] Windhager BioWIN series

5 1. Important information for system operators 1.2 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations and operate using 230 V AC electrical current. Improper installation or repai...

[Page 6] Windhager BioWIN series

6 1. Important information for system operators 1.3.3 Entering the pellet storage room, storage container All energy sources are subject to safety regulations which must be observed when working with fuels, heating systems and storage rooms. This ...

[Page 7] Windhager BioWIN series

7 1. Important information for system operators 1.5 Start-up and maintenance Please permit Windhager Customer Service or have one of our customer service Partners put your new boiler into service. In this way, all functions of the new unit will be...

[Page 8] Windhager BioWIN series

8 1. Important information for system operators Pressing one of the six buttons firstly switches just the lighting and display on. The boiler is only switched off when the button is pressed for the 2nd time. Wait until burnout mode has finished (no...

[Page 9] Windhager BioWIN series

9 2. Operation Fig. 5 BioWIN Klassik without combustion chamber door and with open cladding door 2. Operation 2.1 Functional description, function elements and operating controls The BioWIN pellet boiler and the Modular Energy System MES or th...

[Page 10] Windhager BioWIN series

10 2. Operation 2.1.2 BioWIN Premium Version as BioWIN Klassik, but in addition with fully automatic pellet feed The pellet feed uses a maintenance-free suction turbine to fill the BioWIN reserve supply container fully automa- tically with pellets ...

[Page 11] Windhager BioWIN series

11 2. Operation 2.1.3 BioWIN Exklusiv Version as BioWIN Premium, but in addition with fully automatic heating surface cleaning and ash removal Fully automatic heating surface cleaning: A motor moves the heating surface cleaning system vertically a...

[Page 12] Windhager BioWIN series

12 2. Operation 2.2 Check before initial start-up a) System pressure (heating water pressure) The system must be filled and vented. With the system cold, pressure should be at least 1.0 bar (maximum 1.8 bar). If you have any questions, your ins...

[Page 13] Windhager BioWIN series

13 2. Operation 2.4 InfoWINplus The InfoWINplus is a central operating and display unit for boilers and for modules of the MESplus system control (see separate instructions). It consists of a large full text display, an ON/OFF button with an LED ...

[Page 14] Windhager BioWIN series

14 2. Operation 2.5 Operating modes 2.5.1 OFF mode The boiler is switched off when in OFF mode. The display and all buttons, with the exception of the ON/OFF but- ton, do not function. The LED on the InfoWINplus does not light ...

[Page 15] Windhager BioWIN series

15 2. Operation Fig. 13 Pellet feed Burnout Info Menu 42 °C 2.5.3 Pellet feed Pellet feed – burnout Pellet feed from the storage room into the reserve supply container has been requested. Combustion is stopped. Pellet transport into ...

[Page 16] Windhager BioWIN series

16 2. Operation 2.5.5 Manual operation Note! Manual operation cannot be started in “solid fuel/buffer mode”. Manual operation must not be started if an installed solid fuel boiler is operating (heated up). Manual operation may be...

[Page 17] Windhager BioWIN series

17 2. Operation 2.5.6 Chimney sweeper function This function aids the performance of legally-required emissions testing. Note! The chimney sweeper function cannot be started in “solid fuel/buffer mode”. The chimney sweeper funct...

[Page 18] Windhager BioWIN series

18 2. Operation 2.6 Operating phases 2.6.1 Standby During this operating phase, the controls do not transmit requests for heat. The burner is switched off and the boiler temperature setpoint is 0 °C. After an hour in standby mode, the display i...

[Page 19] Windhager BioWIN series

19 2. Operation Fig. 32 Boiler temperature (Operating phases) Info Menu 42 °C 2.7 Information text Pressing the Info button or going to the information level menu calls up the most important boiler information – Fig.32. ...

[Page 20] Windhager BioWIN series

20 2. Operation Fig. 37 Pellet consumption total Back 3.45 t 2.7.3 Pellet consumption total The total amount of pellets consumed is displayed in tonnes. Note! The “Pellet consumption total” is a calculated value and can differ from...

[Page 21] Windhager BioWIN series

21 2. Operation 2.7.9 Firing automate software version The current software version of the firing automate (main PCB) is displayed. Fig. 43 Software version firing automate 1.00 Back 2.7.10 Boiler model With an individual BioWIN boile...

[Page 22] Windhager BioWIN series

22 2. Operation Fig. 45 Boiler temperature (Operating phases) Info Menu 42 °C 2.8 Menu guide Pressing the Menu button changes the menu display to the Operator level, Service level, Information level or to MES Module 1 – Fig. 4...

[Page 23] Windhager BioWIN series

23 2. Operation Menu structure: Menu Operator level (see section 2.8.1) Service level (reserved for trained ser- vice personnel only) Information level (see section 2.7) Boiler cleaning Time Feed operating mode 2 Time profile feed 2 Probe switching...

[Page 24] Windhager BioWIN series

24 2. Operation Fig. 49 Boiler temperature (Operating phases) Info Menu 42 °C 2.8.1 Operator level Pressing the Menu button shows the „Operator level“, „Service level“, „Information level“ and „MES Module 1 “ in...

[Page 25] Windhager BioWIN series

25 2. Operation Fig. 53 Boiler temperature (Operating phases) Lighting ON 42 °C 2.8.1.1 Boiler cleaning – Resetting the cleaning request After boiler cleaning has been performed (section 3.), boiler cleaning must be confirmed so that the o...

[Page 26] Windhager BioWIN series

26 2. Operation Fig. 57 Boiler cleaning Time Feed operating mode Time profile feed Probe switching Choose Back Confirm the selected “Boiler cleaning” sub-menu by pres- sing the Choose button – Fig. 57. Fig. 58 Has boiler and burne...

[Page 27] Windhager BioWIN series

27 2. Operation Fig. 61 Boiler temperature (Operating phases) Lighting ON 42 °C 2.8.1.2 Setting the time This time is used for the time control of the pellet feed and for automatic heating surface cleaning. If the BioWIN is operated with an M...

[Page 28] Windhager BioWIN series

28 2. Operation Fig. 65 Boiler cleaning Time Feed operating mode Time profile feed Probe switching Choose Back Confirm the selected “Time” sub-menu by pressing the Choose button – Fig. 65. Fig. 66 Time 13:50 – Save ...

[Page 29] Windhager BioWIN series

29 2. Operation Fig. 70 Boiler temperature (Operating phases) Lighting ON 42 °C 2.8.1.3 Setting the feed operating mode 1 This menu item sets: – whether the feed is switched off, or – whether the feed should fill the pellet boiler with o...

[Page 30] Windhager BioWIN series

30 2. Operation Fig. 74 Boiler cleaning Time Feed operating mode Time profile feed Probe switching Choose Back Confirm the selected sub-menu “Feed operating mode” by pressing the Choose button – Fig. 74. The factory setting for the ...

[Page 31] Windhager BioWIN series

31 2. Operation Fig. 79 Boiler temperature (Operating phases) Lighting ON 42 °C 2.8.1.4 Setting the time profile feed 1 The “Time profile feed” menu item displays the correspon- ding setting option depending on the setting in the “Fe...

[Page 32] Windhager BioWIN series

32 2. Operation Fig. 83 Boiler cleaning Time Feed operating mode Time profile feed Probe switching Choose Back Confirm the selected sub-menu “Time profile feed” by pressing the Choose button – Fig. 83. Fig. 84 Feed with en...

[Page 33] Windhager BioWIN series

33 2. Operation Pressing the Save button saves the changed time – Fig. 87. The display shows “Parameter is saved” for a few seconds (Fig. 88) and then changes back to the previous level – Fig.89. Fig. 87 Feed with enable ...

[Page 34] Windhager BioWIN series

34 2. Operation Fig. 90 Feed start time Start 20:00 – Save Back + “with start time” A time can be set here in the “Time profile feed” menu item for filling the reserve supply container if the “with start time” sett...

[Page 35] Windhager BioWIN series

35 2. Operation 1 This is only displayed if there is a feed system fitted and this has been set in the service level by trained service personnel. 2.8.1.5 Setting probe switching 1 It is possible to set here which probe(s) (zones) are used for su...

[Page 36] Windhager BioWIN series

36 2. Operation Fig. 95 Boiler temperature (Operating phases) Lighting ON 42 °C Pressing one of the six buttons switches the lighting and display on – Fig. 95. Fig. 96 Boiler temperature (Operating phases) Info Menu 42 °C Fi...

[Page 37] Windhager BioWIN series

37 2. Operation Fig. 99 Boiler cleaning Time Feed operating mode Time profile feed Probe switching Choose Back Confirm the selected “probe switching” sub-menu by pres- sing the Choose button – Fig. 99. Fig. 100 Probe switching all...

[Page 38] Windhager BioWIN series

38 2. Operation Fig. 104 Operator level Service level Information level MES Module 1 Choose Back 2.8.2 Service level System parameters, start-up and the actuator test can be displayed, performed and/or modified in the service level. Inf...

[Page 39] Windhager BioWIN series

39 2. Operation 2.9 Heating system operation 2.9.1 BioWIN with MESplus system control Switching on – automatic operation: 1. Press the ON/OFF button on the InfoWINplus panel, the lighting and display are switched on, the signal lamp lights...

[Page 40] Windhager BioWIN series

40 2. Operation 2.9.2 BioWIN with REG standard control Switching on – automatic operation: 1. Press the ON/OFF button on the InfoWINplus panel, the lighting and display are switched on, the signal lamp lights green and a self-test is perfor...

[Page 41] Windhager BioWIN series

41 2. Operation How to switch to emergency (manual) operation Heating emergency operation: 1. There must be power to the boiler. The unit is switched on (otherwise, press the ON/OFF button on the InfoWINplus operating unit). 2. Select “Manua...

[Page 42] Windhager BioWIN series

42 3. Care, cleaning and maintenance 3. Care, cleaning and maintenance 3.1 Overview of intervals between cleaning (maintenance) The BioWIN is equipped with a cleaning and ash removal interval display. The “Clean boiler and burner” cleaning re...

[Page 43] Windhager BioWIN series

43 3. Care, cleaning and maintenance 3.3 Care of cladding and keyboard foil Clean the boiler cladding and keyboard foil with a moist cloth as needed. In the event of heavy soiling, use soapy water or diluted suds (do not use strong cleaners or sha...

[Page 44] Windhager BioWIN series

44 3. Care, cleaning and maintenance 3.6 Emptying ash container (BioWIN Exklusiv) 3.5 Emptying the ash pan (BioWIN Klassik and Premium) Attention! Do not open the combustion chamber door during operation. Always switch the boiler off first with ...

[Page 45] Windhager BioWIN series

45 3. Care, cleaning and maintenance Information! When reinstalling the ash container and cover, check they are in the correct position and are sealed – danger of inleaked air! Fig. 116 Switching off BioWIN Fig. 117 Pulling out handle Fig. 118...

[Page 46] Windhager BioWIN series

46 3. Care, cleaning and maintenance 3.7 Combustion chamber The BioWIN is equipped with a cleaning interval display. The cleaning request for the combustion chamber and burner pot is displayed and must be reset after cleaning is finished – see ...

[Page 47] Windhager BioWIN series

47 3. Care, cleaning and maintenance – Turn the cleaning tool (1) to scrape off combustion residues in the base of the burner pot – Figs. 125, 127. The pipe for the primary air pin serves as a guide for the cleaning tool – see detail in Fig....

[Page 48] Windhager BioWIN series

48 3. Care, cleaning and maintenance Fig. 126 BioWIN 100/150 Fig. 127 Fig. 128 BioWIN 210/260 BioWIN 100/150 BioWIN 210/260 Fig. 129 Detail 1 ........... Cleaning tool or cone removal too 2 ........... Guide groove for the lock the Cone in ...

[Page 49] Windhager BioWIN series

49 3. Care, cleaning and maintenance 3.8 Blower wheel, blower box The blower is automatically checked and cleaned as part of the maintenance by Windhager Customer Service or the customer service partner. Fig. 130 Switching off BioWIN Fig. 131 F...

[Page 50] Windhager BioWIN series

50 3. Care, cleaning and maintenance 3.9 Exhaust pipe to flue Check the exhaust pipe to the flue for dirt and clean at least once a year. Assembly: By working through these steps in reverse order. – Insert blower box. – Mount the blower unit...

[Page 51] Windhager BioWIN series

51 3. Care, cleaning and maintenance 3.11 Cleaning supply container (BioWIN Klassik, Premium and Exklusiv) and feed unit flap (BioWIN Premium and Exklusiv) It is necessary to clean the reserve supply container and/or flap in the feed unit if too m...

[Page 52] Windhager BioWIN series

52 3. Care, cleaning and maintenance 3.12 Pellet storage room or storage container (BioWIN Premium and Exklusiv) Information! When entering the pellet storage room or storage container do not stand on the pellets around the suc- tion probe. Before...

[Page 53] Windhager BioWIN series

53 4. Troubleshooting 4. Troubleshooting The BioWIN pellet boiler is self-monitoring during operation. All deviations from normal operation are displayed on the InfoWINplus by information, fault or alarm messages. If one of these messages appears,...

[Page 54] Windhager BioWIN series

54 4. Troubleshooting 4.1 No display on InfoWINplus Code Display on InfoWINplus Cause/remedy – No display, LED not lit up Boiler is off, cannot be switched on with the ON/OFF button. a) No electricity, check the cable to the device and the buil...

[Page 55] Windhager BioWIN series

55 4. Troubleshooting Code Display on InfoWINplus Cause/remedy FE 239 Probe switching defective Check the changeover unit. Press reset. No pellet feed is possible. The boiler does not operate. Press the Reset button. If the fault reoccurs after a re...

[Page 56] Windhager BioWIN series

56 4. Troubleshooting 4.4 AL – messages Code Display on InfoWINplus Cause/remedy AL 005 Ash removal / Grate shaking defective Ash removal / Grate shaking defective or stik- king. Clean burner pot. Press reset. Ash removal motor no longer moves or...

[Page 57] Windhager BioWIN series

57 4. Troubleshooting Code Display on InfoWINplus Cause/remedy AL 078 Thermocontrol sensor defective Check the thermocontrol sensor and connections. Press reset. The boiler switches to burnout mode a) Thermocontrol sensor is too cold < 0 °C. S...

[Page 58] Windhager BioWIN series

58 4. Troubleshooting Code Display on InfoWINplus Cause/remedy AL 135 Excess temperature on auger tube Boiler enters burnout mode and transports pellets into combustion chamber. a) Check level in water tank (see section 3.10), if there is no water ...

[Page 59] Windhager BioWIN series

59 5. EG-Declaration of conformity 5. EG-Declaration of conformity for the BioWIN pellet boiler series (Machinery Directive 2006/42/EC, Appendix II A) Issued by: WINDHAGER ZENTRALHEIZUNG Technik GmbH Anton-Windhager-Straße 20 A-5201 See...

[Page 60] Windhager BioWIN series

Austria Windhager Zentralheizung GmbH Anton-Windhager-Straße 20 A-5201 Seekirchen bei Salzburg T. +43 (0) 62 12/23 41-0 F. +43 (0) 62 12/42 28 [email protected] Germany Windhager Zentralheizung GmbH Deutzring 2 D-86405 Meitingen bei Augsburg ...