Nordson iControl Hardware Manual

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[Page 1] Nordson iControl

iControl r Standard Console Hardware Manual Customer Product Manual Part 1105779-04 Issued 09/14 NORDSON CORPORATION  AMHERST, OHIO  USA For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-...

[Page 2] Nordson iControl

Part 1105779-04 E 2014 Nordson Corporation Contact Us Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http...

[Page 3] Nordson iControl

Table of Contents i Part 1105779-04 E 2014 Nordson Corporation Table of Contents Safety 1-1.................................................. Introduction 1-1............................................. Qualified Personnel 1-1.........................

[Page 4] Nordson iControl

Table of Contents ii Part 1105779-04 E 2014 Nordson Corporation Installation 3-1............................................. Introduction 3-1............................................. CAN Network Connections 3-1............................... Co...

[Page 5] Nordson iControl

Table of Contents iii Part 1105779-04 E 2014 Nordson Corporation Troubleshooting 4-1........................................ Error Codes and Alarm Messages 4-1......................... CAN Network Errors 4-7..................................... Gun...

[Page 6] Nordson iControl

Table of Contents iv Part 1105779-04 E 2014 Nordson Corporation Parts 6-1................................................... Introduction 6-1............................................. Consoles 6-3............................................... Con...

[Page 7] Nordson iControl

Change Record i Part 1105779-04 E 2014 Nordson Corporation Change Record Revision Date Change 04 09/2014 Re-zero procedure revised ...

[Page 8] Nordson iControl

Change Record ii Part 1105779-04 E 2014 Nordson Corporation ...

[Page 9] Nordson iControl

Safety 1-1 Part 1105779-04 E 2014 Nordson Corporation Section 1 Safety Introduction Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropria...

[Page 10] Nordson iControl

Safety 1-2 Part 1105779-04 E 2014 Nordson Corporation Personal Safety To prevent injury follow these instructions. S Do not operate or service equipment unless you are qualified. S Do not operate equipment unless safety guards, doors, or covers are ...

[Page 11] Nordson iControl

Safety 1-3 Part 1105779-04 E 2014 Nordson Corporation Grounding WARNING: Operating faulty electrostatic equipment is hazardous and can cause electrocution, fire, or explosion. Make resistance checks part of your periodic maintenance program. If y...

[Page 12] Nordson iControl

Safety 1-4 Part 1105779-04 E 2014 Nordson Corporation Safety Labels Table 1-1 contains the text of the safety labels on the iControl console. The safety labels are provided to help you operate and maintain your console safely. See Figure 1-1 for t...

[Page 13] Nordson iControl

Overview 2-1 Part 1105779-04 E 2014 Nordson Corporation Section 2 Overview iControl System Manuals This manual covers the iControl console and system hardware for Standard iControl systems used with Sure Coatr, Versa-Sprayr, and Tribomaticr spray gu...

[Page 14] Nordson iControl

Overview 2-2 Part 1105779-04 E 2014 Nordson Corporation Console and System Hardware and Software See Figures 2-2 and 2-3. A fully equipped master console controlling 16 spray guns contains the following hardware: S operator interface consisting of ...

[Page 15] Nordson iControl

Overview 2-3 Part 1105779-04 E 2014 Nordson Corporation 1 2 4 3 6 5 8 10 9 7 Figure 2-2 iControl Master Console Internal Components (Shown with Door Opened 90_) 1. iFlow digital airflow modules 2. Regulators 3. CompactFlash cards 4. Computer and LC...

[Page 16] Nordson iControl

Overview 2-4 Part 1105779-04 E 2014 Nordson Corporation Operator Interface The iControl software provides a graphical user interface that provides screens to configure and control the spray gun triggering and positioning system. The operator perform...

[Page 17] Nordson iControl

Overview 2-5 Part 1105779-04 E 2014 Nordson Corporation CAN and Ethernet Networks Refer to the system diagrams in Section 7. CAN Network: Handles communications between the gun control cards, iFlow modules, and the iControl PC, and with other iCont...

[Page 18] Nordson iControl

Overview 2-6 Part 1105779-04 E 2014 Nordson Corporation Gun Control Cards Each gun control card in the card cage provides electrostatic controls for two powder spray guns. The cards provide 0−21 Vdc power to the Sure Coat and Versa-Spray gun volt...

[Page 19] Nordson iControl

Overview 2-7 Part 1105779-04 E 2014 Nordson Corporation Specifications General Air Pressures Input 6.2−7.6 bar (90−110 psi) Supply air hose 3 / 4- in. ID minimum Maximum output per pump 13.6 m 3 /hr (8 scfm) Maximum output per channel (flow-rat...

[Page 20] Nordson iControl

Overview 2-8 Part 1105779-04 E 2014 Nordson Corporation Air Quality Air must be clean and dry. Use a regenerative desiccant or refrigerated air dryer capable of producing a 3.4 _C (38 _F) or lower dew point at 7 bar (100 psi) and a filter system wi...

[Page 21] Nordson iControl

Overview 2-9 Part 1105779-04 E 2014 Nordson Corporation Approved Program and User Data Cards CompactFlash card capacity: 512 Mb minimum − Type I CompactFlash only. NOTE: Retail CompactFlash refers to devices available at camera, computer, and ele...

[Page 22] Nordson iControl

Overview 2-10 Part 1105779-04 E 2014 Nordson Corporation ...

[Page 23] Nordson iControl

Installation 3-1 Part 1105779-04 E 2014 Nordson Corporation Section 3 Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. WARNING: ...

[Page 24] Nordson iControl

Installation 3-2 Part 1105779-04 E 2014 Nordson Corporation Make sure all console and flow module address and termination switch settings are as described in Console Address and Termination Settings and iFlow Module Address Settings in this section. ...

[Page 25] Nordson iControl

Installation 3-3 Part 1105779-04 E 2014 Nordson Corporation 12 3 SW1 Open CAN AUX CAN OUT CAN IN Network Terminator Console Address SW1-1 SW1-2 Console Closed Closed 1 Closed Open 2 Console Address Switch Settings Closed = End Open = Continuous Rocke...

[Page 26] Nordson iControl

Installation 3-4 Part 1105779-04 E 2014 Nordson Corporation Table 3-1 Flow Module SW4 Dipswitch Settings Gun Air Console Address SW4−1 (Gun A) SW4−2 (Gun B) Air Flow SW4−3 SW4− 4 Console Down Down Continuous Up Up 1 (master) Up Up Trigger...

[Page 27] Nordson iControl

Installation 3-5 Part 1105779-04 E 2014 Nordson Corporation iControl Console Power Cable Connections Table 3-2 Master and Slave Console Power Cable Connections Master Console Power Cable Connections (A) Wire Color Connection Function Black L1 (hot...

[Page 28] Nordson iControl

Installation 3-6 Part 1105779-04 E 2014 Nordson Corporation Conveyor Interlock and Remote Lockout Relay Connections The conveyor interlock and remote lockout relays in the console are wired for 240 volts. To switch to 120 volts refer to 3-4 for new...

[Page 29] Nordson iControl

Installation 3-7 Part 1105779-04 E 2014 Nordson Corporation Grounding Proper grounding of all conductive components of a powder coating system provides both shock and electrostatic discharge protection for both operators and sensitive electronic equ...

[Page 30] Nordson iControl

Installation 3-8 Part 1105779-04 E 2014 Nordson Corporation Gun Current Path Refer to Figure 3-5. All electrical circuits need a complete path for current to make its way back to the source (circle=circuit). Electrostatic spray guns emit current (...

[Page 31] Nordson iControl

Installation 3-9 Part 1105779-04 E 2014 Nordson Corporation ESD Ground Procedures and Equipment The best protection against ESD is to keep the ground braids as short as possible and connect them to a central point on the booth base as shown in the S...

[Page 32] Nordson iControl

Installation 3-10 Part 1105779-04 E 2014 Nordson Corporation 25-Conductor Cable Connections Table 3-3 Parallel Cable Connections: I/O Board to Junction Box Terminals (Inputs to I/O Board are Sinking) Wire Color I/O Board Terminal Junction Box Ter...

[Page 33] Nordson iControl

Installation 3-11 Part 1105779-04 E 2014 Nordson Corporation Switching Inputs to Sourcing Inputs to I/O card in the iControl console are configured as sinking. 24 Vdc is applied to all HI terminals. To switch the inputs to sourcing: 1. Disconnect a...

[Page 34] Nordson iControl

Installation 3-12 Part 1105779-04 E 2014 Nordson Corporation Scanner Cable Connections See Figure 3-7. The photoeye junction box and scanner junction boxes are shipped with the scanner cables pre-wired to the junction boxes. The scanner controller...

[Page 35] Nordson iControl

Installation 3-13 Part 1105779-04 E 2014 Nordson Corporation Single Zone Scanner Dual Zone Scanners Part ID and Zone Scanners SCNR1 SCNR1 SCNR2 PEJB Part ID Scanner Zone Scanner Part Travel Figure 3-7 Zone and Part ID Scanner Cable Connections (Typic...

[Page 36] Nordson iControl

Installation 3-14 Part 1105779-04 E 2014 Nordson Corporation Maximum Emitter/Receiver Separation: 6 meters (20 ft) if scanner is less than 1.22 meters (4 ft) long 4.6 meters (15 ft) if scanner is greater than 1.22 meters (4 ft) long. NOTE: If using ...

[Page 37] Nordson iControl

Installation 3-15 Part 1105779-04 E 2014 Nordson Corporation Ethernet Network Connections The Ethernet network allows the iControl system to communicate with remote Ethernet devices such as the in/out positioner or reciprocator controllers and the E...

[Page 38] Nordson iControl

Installation 3-16 Part 1105779-04 E 2014 Nordson Corporation iControl Console to Network Interface Box Connect the 3/4 in. flexible conduit to the network interface box if you have not already done so. Plug the Ethernet cable bundled in the conduit...

[Page 39] Nordson iControl

Installation 3-17 Part 1105779-04 E 2014 Nordson Corporation Connecting Termination Modules to Ethernet Cables iControl junction boxes and control panels containing Ethernet devices are equipped with T568-B Ethernet termination modules and 2-foot T5...

[Page 40] Nordson iControl

Installation 3-18 Part 1105779-04 E 2014 Nordson Corporation Connecting Termination Modules to Ethernet Cables (contd) Brown White/Brown Green White/Green Orange White/Orange Blue White/Blue Module 110 Punch Down Tool Bezel Cover Adapter Cable Tie 1...

[Page 41] Nordson iControl

Installation 3-19 Part 1105779-04 E 2014 Nordson Corporation Ethernet Termination Standards Either T568-B or T568-A cables will work in the iControl system. Use the wiring diagrams in Figure 3-11 when terminating Ethernet cables. Make sure each end...

[Page 42] Nordson iControl

Installation 3-20 Part 1105779-04 E 2014 Nordson Corporation Gun Cable Connections See Figure 3-12. Connect the automatic gun cables to the receptacles on the bottom rear panel of the iControl console. Connect gun 1 cable to receptacle 1, gun 2 ca...

[Page 43] Nordson iControl

Installation 3-21 Part 1105779-04 E 2014 Nordson Corporation Pneumatic Connections Supply Air Requirements Maximum input air pressure: 7.6 bar (110 psi) Minimum input air pressure: 6.2 bar (90 psi) Connection: 1- 1 / 16 −12 JIC, on rear panel Air...

[Page 44] Nordson iControl

Installation 3-22 Part 1105779-04 E 2014 Nordson Corporation 2 1 Nordson 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 4 567 8 9 10 11 12 13 1416 Gun Air Flow−Rate Air Atomizing Air Gun Pneumatic Connections 1 Nozzle Purge Ouputs (Optional) 1 2 1...

[Page 45] Nordson iControl

Installation 3-23 Part 1105779-04 E 2014 Nordson Corporation The card adapter is mounted on the inside of the master console door. The inner card (1) is the data card; the outer card (2) is the program card. NOTE: To remove a card, simply pull it o...

[Page 46] Nordson iControl

Installation 3-24 Part 1105779-04 E 2014 Nordson Corporation System Upgrades iControl systems can be upgraded by: S adding additional guns to an existing console S adding a slave console S adding purge modules to a console used with Versa-Spray guns...

[Page 47] Nordson iControl

Installation 3-25 Part 1105779-04 E 2014 Nordson Corporation Requirements to Add One Gun Existing console has odd number of guns. Add: S Gun receptacle harness 1031501. If existing console has 2, 6, 10, or 14 guns, add: S Gun card 1023877 S Gun rec...

[Page 48] Nordson iControl

Installation 3-26 Part 1105779-04 E 2014 Nordson Corporation NOTE: Modules must be installed from top to bottom and left to right. 5. Connect the new modules together with new CAN network harnesses. Refer to the iControl Wiring and Pneumatic Diagram...

[Page 49] Nordson iControl

Installation 3-27 Part 1105779-04 E 2014 Nordson Corporation Adding a Slave Console to an Existing System Adding a slave console increases the system capacity to 32 guns. 1. Connect the slave console power cable and ground cable as described on page...

[Page 50] Nordson iControl

Installation 3-28 Part 1105779-04 E 2014 Nordson Corporation ...

[Page 51] Nordson iControl

Troubleshooting 4-1 Part 1105779-04 E 2014 Nordson Corporation Section 4 Troubleshooting WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. CAU...

[Page 52] Nordson iControl

Troubleshooting 4-2 Part 1105779-04 E 2014 Nordson Corporation Refer to Page DescriptionMessage TextCode 112 Other error Other errors not listed as Bit, Stuff, or Form 113 CAN Transmit Buffer overflow Host CAN interface did not transmit data quickly ...

[Page 53] Nordson iControl

Troubleshooting 4-3 Part 1105779-04 E 2014 Nordson Corporation Refer to Page DescriptionMessage TextCode 5xx Remote Device Node Electrostatic Node (Gun Card) 531 System Heartbeat lost Remote device lost heartbeat message. 4-9 532 5/24 Volt power Remo...

[Page 54] Nordson iControl

Troubleshooting 4-4 Part 1105779-04 E 2014 Nordson Corporation Refer to Page DescriptionMessage TextCode 80x User Interface 801 Backup operation failure* Not implemented, future release 802 Database compare failure* Not implemented, future release 80...

[Page 55] Nordson iControl

Troubleshooting 4-5 Part 1105779-04 E 2014 Nordson Corporation Refer to Page DescriptionMessage TextCode 100x, 110x Positioner 1001 E-Stop OPEN The E-Stop circuit is open. 4-18 1002 Encoder failure The encoder is not responding when motion is command...

[Page 56] Nordson iControl

Troubleshooting 4-6 Part 1105779-04 E 2014 Nordson Corporation Refer to Page DescriptionMessage TextCode 2108 Speed calculated greater than maximum The speed of the reciprocator is greater than the maximum value allowed. 4-28 2113 Reciprocator not in...

[Page 57] Nordson iControl

Troubleshooting 4-7 Part 1105779-04 E 2014 Nordson Corporation CAN Network Errors Table 4-2 CAN Network Messages Error Code Message Cause/Correction 101 CAN bus fault detected Hardware error. Check the CAN cable for shorts. If the cable is good,...

[Page 58] Nordson iControl

Troubleshooting 4-8 Part 1105779-04 E 2014 Nordson Corporation Gun Card Troubleshooting Refer to Figure 4-1 and Tables 4-3 and 4-4. Use the fault codes on the Gun Control screens, the fault messages on the Alarm screen, and the LEDs on the gun cont...

[Page 59] Nordson iControl

Troubleshooting 4-9 Part 1105779-04 E 2014 Nordson Corporation Meaning/Correction Fault Code Message Error Code 306 Internal hardware failure E11 Internal DSP fault in gun control card. 1. Turn off the power to the system. 2. Unplug the cable from th...

[Page 60] Nordson iControl

Troubleshooting 4-10 Part 1105779-04 E 2014 Nordson Corporation Gun Card LEDs See Figure 4-1. Use the card LEDs to help diagnose problems. Table 4-4 Gun Card LEDs LED Color Function Correction Fault Red Lights when a fault is detected (communicat...

[Page 61] Nordson iControl

Troubleshooting 4-11 Part 1105779-04 E 2014 Nordson Corporation Gun A Gun B 1 2 3 4 5 6 Figure 4-1 Gun Control Card LEDs and Switches 1. Reset switch (reboots the on-board processor) 2. Fault LED (red) 3. Status LED (green) 4. Foldback B LED (yel...

[Page 62] Nordson iControl

Troubleshooting 4-12 Part 1105779-04 E 2014 Nordson Corporation iFlow Module Troubleshooting NOTE: iFlow module output can be checked with the iFlow Air Flow Verification Kit. Refer to Miscellaneous Kits in Parts for the kit part number. Instructi...

[Page 63] Nordson iControl

Troubleshooting 4-13 Part 1105779-04 E 2014 Nordson Corporation SW1 SW2 SW4 SW3 SW1 SW2 SW4 SW3 Gun 1 Gun 2 Auxiliary Atomizing Flow Atomizing Flow Auxiliary Transducers Proportional Valves Figure 4-2 iFlow Module Switches, Flow and Atomizing Proport...

[Page 64] Nordson iControl

Troubleshooting 4-14 Part 1105779-04 E 2014 Nordson Corporation CorrectionFault Code Error MessageError Code 406 Flow airflow high F6 Air flow more than the commanded value. If the spray gun is triggered off, disconnect the air tubing from the output...

[Page 65] Nordson iControl

Troubleshooting 4-15 Part 1105779-04 E 2014 Nordson Corporation Remote I/O (Ethernet) Network Troubleshooting All Remote I/O Network faults will activate the alarm relay. Use the fault messages on the Alarm screen along with this table to diagnose ...

[Page 66] Nordson iControl

Troubleshooting 4-16 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessage/ConditionError Code 908 Listen failed Programming error. Contact Nordson technical support. 909 File descriptors exceeded Programming error. Contact Nordson technical...

[Page 67] Nordson iControl

Troubleshooting 4-17 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessage/ConditionError Code − I/O error class Programming error. Contact Nordson technical support. Fieldbus protocol error class Programming error. Contact Nordson technic...

[Page 68] Nordson iControl

Troubleshooting 4-18 Part 1105779-04 E 2014 Nordson Corporation In/Out Positioner Troubleshooting Use the fault messages on the Alarm screen with this table to diagnose and correct in/out positioner or reciprocator problems. Refer to Remote I/O Net...

[Page 69] Nordson iControl

Troubleshooting 4-19 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessageError Code 1003 Motor Protector Circuit protector limiting current to the in/out positioner or reciprocator motor has failed. Check mechanical components of in/out posit...

[Page 70] Nordson iControl

Troubleshooting 4-20 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessageError Code 1007 1008 Forward or Reverse End-of-Travel Limit fault In/out positioner color change cycle takes too long (Automatic color change system). During an automat...

[Page 71] Nordson iControl

Troubleshooting 4-21 Part 1105779-04 E 2014 Nordson Corporation Other In/Out Positioner Troubleshooting Table 4-8 Other In/Out Positioner Troubleshooting Problem Cause Correction No movement from in/out positioner in response to move command A fau...

[Page 72] Nordson iControl

Troubleshooting 4-22 Part 1105779-04 E 2014 Nordson Corporation CorrectionCauseProblem Auto mode is selected, homing has completed, but no auto positioning response from in/out positioner Auto hold action has been applied to the in/out positioner. Th...

[Page 73] Nordson iControl

Troubleshooting 4-23 Part 1105779-04 E 2014 Nordson Corporation CorrectionCauseProblem Auto mode is selected, in/out positioner stays at the reverse limit position Refer to Problem “Auto mode is selected, homing has completed, but no auto positioni...

[Page 74] Nordson iControl

Troubleshooting 4-24 Part 1105779-04 E 2014 Nordson Corporation CorrectionCauseProblem In/Out Positioner actual travel distance does not match value shown on iControl screens (continued) Incorrect encoder resolution entered on in/out positioner confi...

[Page 75] Nordson iControl

Troubleshooting 4-25 Part 1105779-04 E 2014 Nordson Corporation Reciprocator Troubleshooting Use the fault messages on the Alarm screen with this table to diagnose and correct reciprocator problems. Refer to Remote I/O Network Troubleshooting on pa...

[Page 76] Nordson iControl

Troubleshooting 4-26 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessageError Code 2003 Motor Protector Circuit protector limiting current to the in/out positioner or reciprocator motor has failed. Check mechanical components of in/out posit...

[Page 77] Nordson iControl

Troubleshooting 4-27 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessageError Code 2007 2008 Forward or Reverse End-of-Travel Limit fault Auto mode is selected and the reciprocator has engaged the forward (upper) or reverse (lower) end-of-...

[Page 78] Nordson iControl

Troubleshooting 4-28 Part 1105779-04 E 2014 Nordson Corporation CorrectionMessageError Code 2107 Speed calculated less than minimum Default or preset settings for variable mode resulting in speed less than minimum. Minimum speed is 15 ft/min. Change...

[Page 79] Nordson iControl

Troubleshooting 4-29 Part 1105779-04 E 2014 Nordson Corporation CorrectionCauseProblem No movement from reciprocator in response to move command (continued) Remote disable applied to reciprocator controller. No status display on iControl screens. I...

[Page 80] Nordson iControl

Troubleshooting 4-30 Part 1105779-04 E 2014 Nordson Corporation CorrectionCauseProblem Reciprocator measured travel position does not match the value shown on the reciprocator control panel or configuration screen Reciprocator not homed. Touch the Ho...

[Page 81] Nordson iControl

Troubleshooting 4-31 Part 1105779-04 E 2014 Nordson Corporation Other Fault Messages and Conditions Table 4-11 Other Fault Messages and Conditions Message or Condition Cause/Correction Message: Too many (few) control nodes found The number of gun...

[Page 82] Nordson iControl

Troubleshooting 4-32 Part 1105779-04 E 2014 Nordson Corporation Photoeye, Encoder, and Interlock Troubleshooting Use the I/O board LEDs and the relay LEDs in the master console to troubleshoot problems with the photoeye, encoder, interlock, and alar...

[Page 83] Nordson iControl

Troubleshooting 4-33 Part 1105779-04 E 2014 Nordson Corporation Remote Node (FieldBus Controller/Coupler) Troubleshooting Use the following tables and the LEDs on the FieldBus devices in the in/out positioner scanner junction box and in/out position...

[Page 84] Nordson iControl

Troubleshooting 4-34 Part 1105779-04 E 2014 Nordson Corporation Node Status Table 4-14 FieldBus Controller Node Status LEDs LED Meaning Troubleshooting I/O Green Fieldbus device operating normally. Red During startup: Internal bus being initialize...

[Page 85] Nordson iControl

Troubleshooting 4-35 Part 1105779-04 E 2014 Nordson Corporation I/O Errors If a fault is detected, the I/O LED blinks in three consecutive flash sequences: first a series of short flashes, then a pause, then the error code number, another pause, the...

[Page 86] Nordson iControl

Troubleshooting 4-36 Part 1105779-04 E 2014 Nordson Corporation Touch Screen Troubleshooting Touch Screen Calibration The touch screen is calibrated at the factory. If you change a program card, or the iControl PC, or have problems touching screen ...

[Page 87] Nordson iControl

Troubleshooting 4-37 Part 1105779-04 E 2014 Nordson Corporation Use this procedure to recalibrate the touch screen if you cannot touch the CAL button or the buttons on the iControl screens, or if you install a program card previously used in another ...

[Page 88] Nordson iControl

Troubleshooting 4-38 Part 1105779-04 E 2014 Nordson Corporation Touch Screen Failure WARNING: Do not spray powder with the iControl console door open unless the console opening, the door, and all externally connected devices are out of the hazardou...

[Page 89] Nordson iControl

Troubleshooting 4-39 Part 1105779-04 E 2014 Nordson Corporation Rotary Knob Troubleshooting If rotating the knob on the keypad panel does not change the selected data field value, the signal from the knob is not being received by the iControl PC. I...

[Page 90] Nordson iControl

Troubleshooting 4-40 Part 1105779-04 E 2014 Nordson Corporation Testing Ethernet Cables A typical Ethernet cable test device consists of two separate units: a main unit and a remote unit. Use the main unit alone to test patch cables and both units ...

[Page 91] Nordson iControl

Repair 5-1 Part 1105779-04 E 2014 Nordson Corporation Section 5 Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. CAUTION: Do not turn...

[Page 92] Nordson iControl

Repair 5-2 Part 1105779-04 E 2014 Nordson Corporation Flow Module Repair Repair of the flow module is limited to S cleaning or replacing the proportional valve S replacing the gun air solenoid valve Field replacement of other parts is not possible, ...

[Page 93] Nordson iControl

Repair 5-3 Part 1105779-04 E 2014 Nordson Corporation 2 3 4 6 5 7 8 1 Valve Body − Bottom Valve Body − To p 3 2 9 10 11 12 4 5 13 Figure 5-1 iFlow Module Proportional Valve Removal and Replacement 1. Circuit board (shown removed for clarity) 2. ...

[Page 94] Nordson iControl

Repair 5-4 Part 1105779-04 E 2014 Nordson Corporation Proportional Valve Replacement If cleaning the proportional valve does not correct the flow problem then replace the valve. Remove the valve by performing steps 1 and 2 of Proportional Valve Cle...

[Page 95] Nordson iControl

Repair 5-5 Part 1105779-04 E 2014 Nordson Corporation Adding Guns If the console has an odd number of guns you can add another gun without adding another gun control card. If your console has an even number of guns less than 16, you can add more gu...

[Page 96] Nordson iControl

Repair 5-6 Part 1105779-04 E 2014 Nordson Corporation iControl PC Replacement NOTE: Identify if the PC being replaced is an obsoleted PC or a new PC. If the PC being replaced is a new PC, only a direct replacement is needed. If the PC is an obsol...

[Page 97] Nordson iControl

Repair 5-7 Part 1105779-04 E 2014 Nordson Corporation Ribbon Cable Connections CAUTION: Plugging in a ribbon cable the wrong way may damage the cable or the circuit boards when power is applied. Reversing the ribbon cable polarity of the cable fro...

[Page 98] Nordson iControl

Repair 5-8 Part 1105779-04 E 2014 Nordson Corporation ...

[Page 99] Nordson iControl

Parts 6-1 Part 1105779-04 E 2014 Nordson Corporation Section 6 Parts Introduction To order parts, call the Nordson Industrial Coating Systems Customer Support Center or your local Nordson representative. Customer Support Center Telephone: (800) 433�...

[Page 100] Nordson iControl

Parts 6-2 Part 1105779-04 E 2014 Nordson Corporation ...