Barco Prometheus I Safety & Instruction Manual

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Prometheu s series Installation & s afety manual R5905963/00 09/03/2015 ...

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Barco nv Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.82.11 Fax: +32 56.36.883.86 Support: www.barco.com/en/support Visit us at the web: www.esterline.com Printed in Belgium ...

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Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or m erchantability and fitness for a particular purpose. Barco may make improvements and...

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interruption or o ther pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the product or refund of purchase price. GNU-GPL code If you w ould like a copy of the GPL source code con...

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Table of contents TABLE OF CON TENTS 1. Safety................................................................................................................. 3 1.1 General considerations.................................................................

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Table of contents 9. Starting up........................................................................................................ 127 9.1 Switching ON the Prometheus ................................................................................

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1. Safety 1. SAFETY About this chapter Read this ch apter attentively. It c ontains important information to prevent pers onal injury while installing and u sing your Prometheus. Furthermore, it includes several cautions to prevent damage to your P r...

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1. Safety 1.1 General considerations WARNING: Ensure you u nderstand and follow all the safety guidelines, safety instructions, warnings an d cautions mentioned in this manual. WARNING: Be aware of suspended loads. WARNING: Wear a hard hat t o reduce...

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1. Safety 1.2 Safety training to be provided by the installer WARNING: The installer is responsible that the user is instructed. The user will sign a docu ment to confirm that the instructions have been received and understood. Users definition The...

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1. Safety 1.3 Important safety instructions To prevent the risk of electrical shock • This projector should be operated from an AC power source. Ensure that the m ains voltage and capacity matches the p rojector electrical ratings. If you are unab ...

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1. Safety To prevent personal injury • Leave an exclusion zone around all external surfaces of the projector. See "Safety training to be provided by the installer", page 5. • Isolate electrically before rep lacing the lamp or lamp house...

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1. Safety To prevent p rojector damage • Leave an exclusion zone around all external surfaces of the projector. See "Safety training to be provided by the installer", page 5. • This projector has been designed for use with a specific l...

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1. Safety CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordan ce to the m anufacturer �...

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1. Safety 1.4 Light beam Hazard Distance (HD) HD Light beam Hazard Distance (HD) is the distance from the source at which the intensity or the ene rgy per surface unit becomes lowe r than the applicable safety limit. T he light beam can thus be cons ...

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1. Safety PR Image 1-2 R5905963 PROMETHEUS SERIES 09/03/2015 11 ...

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1. Safety 1.5 HD in function of the lens Throw Ratio ( TR) Prometheus I Hazard Distance 0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 1,0 1,3 1,5 1,8 2,0 2,3 2,5 2,8 3,0 3,3 3,5 3,8 4,0 4,3 4,5 4,8 5,0 5,3 5,5 HD [m] TR HD HB lens HD HC lens Image 1-3 HD in ...

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2. General 2. GENERAL About this chapter Read this chapter before installing your Prometheus. It contains important information concerning installation requirements for the Prometheus, such as minimum and maximum allowed am bient temperature, humidit...

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2. General 2.1 Safety training to be provided by the installer WARNING: The installer is responsible that the user is instructed. The user will sign a docu ment to confirm that the instructions have been received and understood. Users definition Th...

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2. General 2.2 Installation requirements Environment conditions Table below summarizes the physical environment in which the Prometheus m ay be safely operated o r stored. Environment Operating Non-Operating Ambient Temperature 10°C (50°F) to 35°C...

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2. General Exhaust outlet for external fan The exhaust outlet has an output voltage of 200–240V at 50–60 Hz; switched and m axim um 3 amperes is allowed. The connection between the exhaust outlet and the external blower must be do ne with a certi...

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2. General 2.3 Unpacking the projector What has to be done ? Upon deliver y, the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Fur- thermore, to provide protection during transportation, the pr...

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2. General Image 2-2 Remove outer carton 3. Remove the inner carton box. Image 2-3 Remove inner carton 4. Loosen the banding by pulling the free end of the banding loop in the clip. Take off the upper carton plate (1) Remove from the wooden pallet (2...

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2. General 1 2 Image 2-4 Remove wooden pallet 5. Take the projector from the wooden boa rd by gripping the bottom of the projector and place the projector on the pede stal. Image 2-5 Remove projector R5905963 PROMETHEUS SERIES 09/03/2015 19 ...

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2. General 2.4 Initial inspection General Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the pr ojector is unpacked, inspect for any damage that m ay have o ccurred in transit. S ave...

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2. General 2.5 Installation process overview Let the projector acclimate to t he am bient temperature after unpacking. Neglecting this may resu lt in a startup failure of the light processor un it. Set up from A to Z After you have unpacked and check...

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2. General 15.Projection of a digital cinema movie. In case the projector is equipped with an ICM P, download the ICMP device certificate, request KDM and DCP from your content supplier, ingest K DM and DCP, and play out the mov ie. for detailed ins...

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3. Physical installation 3. PHYSICAL INSTALLATION About this chapter This chapter de scribes ho w the mec hanical and electrical set up of the projector has to be done. Overview • Positioning the Prometheus at port window • Installatio n o f the ...

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3. Physical installation 3.1 Positioning the Prometheus at port window WARNING: The installation of the Prometheus requires at least 4 adult persons . General guide lines • Use a solid pedes tal to put the Prometheus on. Ensure that the pedestal ca...

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3. Physical installation SCREEN CENTER SCREEN CENTER OFF-CENTER A B Image 3-2 Projector centering 3. Proceed to level the projector by adjusting the feet of the projector as follows: - Loosen the nuts (A), using a w rench of 24 m m, on the threaded r...

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3. Physical installation 90° Inclined screen Image 3-4 Projector tilting Barco o ffers a pedestal for the Prometheu s. This universal pedestal allows you to easily tilt the projector forwardupto6°. 26 R5905963 PROMETHEUS SERIES 09/03/2015 ...

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3. Physical installation 3.2 Installation of the exhaust system WARNING: THE USE OF A N EXHAUST SYSTEM IS MANDATORY ! WARNING: Never lo ok into the exhau st output. High lum inance and UV radiation could result in dam age to the eye. The installation...

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3. Physical installation Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air flow. To ensure maximu m lamp life, operate the lamp house blower and the exhaust system for at least ten minutes after extingu...

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3. Physical installation 3.3 Access to the power connection Necessary tools Flat screw driver 6 mm How to access 1. Remove the back cover. 2. Loosen both captive screws ( 1). 1 Image 3-7 Power connection cover, captive screws 1 Image 3-8 Power connec...

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3. Physical installation 3.4 Power input setup (only f or Prometheus II) About the power input The projector power input can be configured for a power supply of 230/400V 3W+N+PE 16A 50- 60Hz (Y connection) or 20 8V 3W+PE 27A 50-60Hz (Δ connection)....

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3. Physical installation Y Δ 1 2 3 4 5 6 A B C Image 3-12 Δ to Υ connection 2. Take off the mounted links (A, B and C). 3. Connect the right pins together. P lace 2 links between the upper pin and the middle pin (A, B)and 1 link between the middle...

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3. Physical installation 3.5 Connecting the Prometheus I projector with the power net WARNING: Th e total electrical installation sh ould be pro tected by an appropriate rated and readily accessi- ble disconnect switch, circuit breakers and ground fa...

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3. Physical installation 3.6 Connectin g the Prometheus II projector with the power net WARNING: Th e total electrical installation sh ould be pro tected by an appropriate rated and readily accessi- ble disconnect switch, circuit breakers and ground ...

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3. Physical installation Always connect the ground wire (PE) with the connector indicated with PE on the terminal barrier strip. If a neutral conductor is available, connect alway s to the connector indicated with N on the terminal barrier strip Warn...

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3. Physical installation 3.7 Power loop through to the projector e lectronics This procedure explains how to provide the projector e lectronics with po wer in case no UP S unit is used. Note that the projector is by default configured for use withou...

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3. Physical installation 3.8 Connecting a UPS to the projector electron ics WARNING: Only use UPS units which are suitable for the Prometheus. See chapter ”General”, “Installation requirements” for more information about the requirements of t...

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4. Lamp & Lamp House 4. LAMP & LAMP HOUSE About this chapter This chapter describes how to insert a lamp house in the projector and h ow to replace a lamp inside the lamp house. WARNING: DO NOT PER MIT UN AUTHORIZED PERSONNE L TO PERFORM OR A...

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4. Lamp & Lamp House 4.1 Introduction Lamp and Lamp House The Prometheus I projector is delivered with a manual or motorized S/M Lamp House witho ut lamp, the Prometheus II projector is delivered with a manual or motorized XL Lamp House without l...

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4. Lamp & Lamp House Parts identification manual Lamp House 1 11 12 4 5 6 2 7 8 9 17 16 14 15 10 3 13 Image 4-3 1 Air inlet cathode cooling. 2 Adjustment screw horizontal lamp alignment. 3 Positioning pin. 4 Connection Lamp Info module. 5 Positi...

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4. Lamp & Lamp House 4.2 Supported xenon lamps f or the S/M Lamp House Cathode adaptor A cathode adaptor is re quired to mount the xenon lamp in the La mp House. The cathode adapter has to be mou nted o n the cathode side of the xenon lamp prior ...

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4. Lamp & Lamp House 4.3 Supported xenon lamps for the XL Lamp House Anode and cathode lamp adapters are used to position the arc of t he xenon lamp in the middle of the reflector inside the lamp house. The size of the xen on lamp vary from type...

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4. Lamp & Lamp House Anode a dapters and ada ptation bushing R859985KR859986K R859987K R864132 K Image 4-5 Cathode adapters for manual Lamp House R8436081KR8436101K R8436111KR859984K R8436061K Image 4-6 The shortest ca thode adapter R8436101K is...

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4. Lamp & Lamp House 4.4 Removal of the Lamp House WARNING: This procedure may only be performed by qualified technical service personnel. WARNING: The Lamp House is very hot after operation. To avoid burns, let the projector cool down for at le...

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4. Lamp & Lamp House 4.5 Removal of the xenon lamp from manual S/M Lamp House WARNING: DO NOT PER MIT UN AUTHORIZED PERSONNE L TO PERFORM OR ATTEMPT ANY PHASE OF XENON LAM P HA NDLING OR SERVICE. ONLY TRAINED AN D QUALIFIED TECHNICAL SERVICE PERS...

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4. Lamp & Lamp House 4 Image 4-9 3. Release the four quarter turn screws (reference 5 image 4-10) of the UV blocker assembly as illustrated. M ake sure that the anode support remains in its position while releasing the screw s. 5 Image 4-10 4. Su...

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4. Lamp & Lamp House 6. Gently remove the xenon lamp together with the anode socket out of the Lamp House. Do not use excessive force upon the xenon lamp. Norm ally the x enon lamp will easily slide out the cathode socket of the Lamp House. Warni...

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4. Lamp & Lamp House 9. Remove the cathode adapter from the xenon lamp by releasing the hexago n socket head cap screw (reference 9 image 4-16) of the adapter as illustrated. Use a 5mm Allen wrenc h. Note: Some xenon lam ps have a cathode pin wit...

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4. Lamp & Lamp House 4.6 Removal of the xenon lamp from manual XL Lamp House WARNING: DO NOT PER MIT UN AUTHORIZED PERSONNE L TO PERFORM OR ATTEMPT ANY PHASE OF XENON LAM P HA NDLING OR SERVICE. ONLY TRAINED AN D QUALIFIED TECHNICAL SERVICE PERSO...

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4. Lamp & Lamp House 4 Image 4-18 3. Release the four quarter turn screws (reference 5 image 4-19) of the UV blocker assembly as illustrated. M ake sure that the anode support remains in its position while releasing the screw s. 5 Image 4-19 4. S...

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4. Lamp & Lamp House 6. Gently remove the xenon lamp together with the anode socket out of the Lamp House. Do not use excessive force upon the xenon lamp. Norm ally the x enon lamp will easily slide out the cathode socket of the Lamp House. Warni...

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4. Lamp & Lamp House 5 6 7 8 9 Image 4-24 9. Remove the cathode adapter from the xenon lamp by releasing the hexagon socket head set screw (reference 9 image 4-25) of the adapter as illustrated. Use a 2.5mm Allen wrenc h. Note: Some xenon lam ps ...

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4. Lamp & Lamp House Reinstall the UV blocker assemb ly and the side cover in case you do not intend to install another xen on lamp immediately in the Lam p Hou se. CAUTION: Expired xenon lamps. Dispose of expired b ulbs that are b eyon d warrant...

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4. Lamp & Lamp House 4.7 Installation of the xenon lamp in manual S/M Lamp House WARNING: DO NOT PER MIT UN AUTHORIZED PERSONNE L TO PERFORM OR ATTEMPT ANY PHASE OF XENON LAM P HA NDLING OR SERVICE. ONLY TRAINED AN D QUALIFIED TECHNICAL SERVICE P...

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4. Lamp & Lamp House 10 9 2.5Nm Image 4-27 2. Install the anode w ire lug ( reference 6 im age 4- 28) upon the anode socket a s illustrated. Use an 8mm A llen torque key set to 9Nm (6.64lbf*ft) to s ecure the bolt (reference 8 image 4-28). Place ...

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4. Lamp & Lamp House 4. Remove the protective packing from the xenon lamp and gently insert the xenon lamp into the L amp House as illustrated. Lam p cathode first, Make sure that the wire of the lam p anode is upward s oriented. While inserting...

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4. Lamp & Lamp House 5 Image 4-33 8. Install the side cover of the Lamp Hous e and fasten the three quarter turn sc rews (reference 4 image 4-34) of the cover. Note: Please e nsure that the quarter turn screws turning wires are flush with the co...

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4. Lamp & Lamp House A realignment of the xenon lamp in its reflector is requ ired af ter the installation of the xenon lamp in the Lamp House. R5905963 PROMETHEUS SERIES 09/03/2015 57 ...

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4. Lamp & Lamp House 4.8 Installation of the xenon lamp in manual XL Lamp House WARNING: DO NOT PER MIT UN AUTHORIZED PERSONNE L TO PERFORM OR ATTEMPT ANY PHASE OF XENON LAM P HA NDLING OR SERVICE. ONLY TRAINED AN D QUALIFIED TECHNICAL SERVICE PE...

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4. Lamp & Lamp House 10 9 2.5Nm Image 4-36 2. Requires the xenon lamp an anode adapter? Tip: See s upported xenon bulb lamps to know if your lamp requires an ano de adapter. If yes, install the appropriate lamp anode adapter on the anode of the x...

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4. Lamp & Lamp House 25 Nm 5 6 7 8 9 Image 4-38 Tip: Write do wn the serial number of the xenon lamp. You will need this while updating the lam p parameters after installation of the xenon lam p. T he serial number of the xen on lamp is engr aved...

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4. Lamp & Lamp House If yes, insert the anode adaptation bushing (reference 12 im age 4-40 and im age 4-43) into the integrated anode support of the UV blocker. If no, make sure that there is no anod e adaptation bushing inserted into the anode s...

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4. Lamp & Lamp House 12 Image 4-43 10.Secure the UV block er by fastening the four quarter turn screws (reference 5 image 4-44) as illustrated. Note: Ensure that the quarter turn sc rews turning wires are flush with the cover or interference wil...

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4. Lamp & Lamp House 5 Nm 5 m 5 Nm 3 2 1 11 Image 4-46 CAUTION: The “LA M P INFO” parameters which are stored on a ch ip inside the Lam p House MUS T be updated after e ach installatio n o f an xen on lamp inside the Lam p H ouse. Neglecti...

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4. Lamp & Lamp House 4.9 Check if anode support must be provided with a plain washer Necessary tools • 2.5mm Allen wrench. • 19mm ope n-end wrench. Necessary parts Plain washe r, stainless steel, ØD = 18m m, Ød = 6.4mm, thickness = 1 .6mm. ...

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4. Lamp & Lamp House 4.10 Installatio n of the Lamp House WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Du e to its high internal pressure, the lamp may exp lode in either hot or cold states if ...

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4. Lamp & Lamp House 4.11 Resetting the lamp parameters CAUTION: The “LAMP INFO” parameters M UST be updated after ea ch installation of a xen on lamp inside the Lamp House. Neglecting this update will result in poor performance and short lif...

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4. Lamp & Lamp House 4.12 Realignment of the lamp in its reflector (manual Lamp House) Each xenon lamp installat ion requires a realign ment of the lamp in its reflector for optimal performance of the xenon lamp in the Pro metheu s. F urthermor...

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4. Lamp & Lamp House 6. Adjust the X-axis (ref X image 4-53), the Y-axis ( ref Y im age 4-53) and the Z-axis (ref Z image 4-53) for maximum current light output (Footlambert Measured). Carefully turn the thumbscrew for m aximum light output. Once...

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5. Lenses & lens holder 5. LENSES & LENS HOLDER About this chapter This chapter gives an overview of available lenses for the Prom e theus and explains how you can select the best suited lens for your specific situation using the lens calcul...

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5. Lenses & lens holder 5.1 Available lenses Which lenses are available for my projector? The table below is subject to ch anges an d was last upda ted on 15/04/2013. C onsult B arco’s w eb site an d click on m yBarco for the m ost recent in fo...

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5. Lenses & lens holder Image 5-7 R9855945 Image 5-8 R9855964 Image 5-9 R9856300 Image 5-10 R9855946 Image 5-11 R9855947 Image 5-12 R9856294 Image 5-13 R9856297 Image 5-14 R9856300 R5905963 PROMETHEUS SERIES 09/03/2015 71 ...

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5. Lenses & lens holder 5.2 Lens selection WhichlensdoIneed? 1. Go to Barco’s website on www.barco.com and click on myBarco 2. Login on. If you are not yet registered create a login a nd password. With the created login and password, it is poss...

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5. Lenses & lens holder 5.3 Lens installation How to install a lens? 1. Remove the plastic lens holder cover. a) Put the loc k (1) into the unloc k position. b) Take out the plastic cover. 12 1 2 Image 5-16 2. Take the lens assembly out of its pa...

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5. Lenses & lens holder Image 5-18 Mount lens 6. Insert the lens until the connec tor seats into the s ocket. - the pin ( 3) on the lens holder matches with the sleeve in the lens. - the connector seats into the socket (2) Warning: Do not release...

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5. Lenses & lens holder 9. Perform a lens HOME & RETURN operation. (See user guide of the Comm unicator chapter Installation > Advanced > Lens parameters) Note: The HOM E & RETURN operation enab les the projector to determine the re...

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5. Lenses & lens holder 5.4 Lens removal How to remove a lens? 1. Support the lens with one hand while you unlock the lens holder by sliding the loc k handle towards the “unlocked” position as illustrated. Image 5-21 Unlock lens 2. Gently pul...

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5. Lenses & lens holder 5.5 Lens shift, zoom & focus Motorized lens adjustment The Prometheus is equipped with a motorized lens shift functionality and a m otorized zo om & focus functionality. Maximum shift range The lens can be sh ifted...

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5. Lenses & lens holder 5.6 Back Focal Length adjustment When to adjust the Back Focal Length? If a lens is used with a throw ratio suited for the a pplication, (lens selection depends on projection distance and screen size) typically one w ould ...

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5. Lenses & lens holder How to adjust the Back Focal Length? 1. Unlock an d loosen the 4 set screws (reference 11 im age 5-28) of the Lens Holder by 1 centimeter. Use a 10m m nu t driver for the lock nuts (reference 21 image 5-28) and us e a 3mm ...

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5. Lenses & lens holder F FOCUS Image 5-31 5. Is it possible to focus the center of the projected image using the motorized focus control (Local Keypad) ? Ensure that the lens is zoomed for maximum image on the screen (WIDE). If yes, nominal po s...

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5. Lenses & lens holder If yes, the Back Focal Length is correctly adjusted. If no, repeat with step 4. 9. Is the projected image in the c orners as sharp as in the middle? If yes, proceed with the procedure "Fixation of the Lens Holder fron...

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5. Lenses & lens holder 5.7 Scheimpflug adjustment What has to be done ? The lens holder has to be adjusted so that the “sharp focus plane” of the projected im age falls together with the plane o f the screen (Fp1→Fp2). This is achieved by...

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5. Lenses & lens holder Necessary tools • Allenkey3mm • Nut driver 13 m m • Nut driver 10 m m How to adjust 1. Project a green focus pattern. For a 4K projector, use the 4K test pattern. Otherwise, use the 2K test pattern. Image 5-37 2. Loo...

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5. Lenses & lens holder 1 F Image 5-39 Left bottom focusing 7. Sharpen bo ttom right corner of the screen by adjusting nut 2. 2 F Image 5-40 Right bottom focusing 8. Sharpen top right corner of the s creen by adjusting nut 3 84 R5905963 PROMETHEU...

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5. Lenses & lens holder 3 F Image 5-41 Corner focusing 9. Repeat from s tep 6 until the projected focus pattern is as sharp as possible in the ce nter, left, right, top and bottom of the s creen. 10.C ontinue with the Fixation of the lens holder ...

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5. Lenses & lens holder 5.8 Fixation of the Lens Holder front plate When fixing the Lens Holder front plate After performing the pr ocedure for Scheim pflug adjustment or Back Focal L ength adjustment the Lens Holder front plate must be secured...

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5. Lenses & lens holder 4 14 24 Image 5-44 7. Fasten the loc k nut at the lower left of the Le ns Holder. Us e a 10mm nut driver. R5905963 PROMETHEUS SERIES 09/03/2015 87 ...

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5. Lenses & lens holder 88 R5905963 PROMETHEUS SERIES 09/03/2015 ...

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6. Input & communication 6. INPUT & COMMUNICATION Overview • Introduction • Local keypad of the Prometheus • Integrated Cinema Processor (ICP) • HD-SDI Input Module (optional) • Quad 3G -SDI Input Modu le (optional) • Integrated M...

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6. Input & communication 6.1 Introduction General The Input & Communication side of the Prometheus consists of a Local Keypad and a c ard cage with four slots. T he rear side of the projector is equipped with a tail light which reflects the ...

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6. Input & communication 6.2 Local keypad of the Prometheus Identification of the keys 1 2 3 4 5 6 2 1 3 4 5 6 7 8 Image 6-2 Local keypad 1 Marker area for m acro na me 2 Numeric keyboard 3 Standby key 4 Dowser open/close switch 5 Test pattern t...

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6. Input & communication 6.3 Integrated Cinema Processor (ICP) In case the pro jector is equipped with a Barco ICMP no ICP bo ard is inserted. All ICP functionality is integrated in the Barco ICMP. . LEDs and ports on the Integrated Cinema Proces...

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6. Input & communication 6.4 HD-SDI Input Module (optional) Depending on the projector configuration the projector card cage is either equipped with an ICP or ICMP. In case an ICP is installed then an IMB, IMS , or HDSDI input module can be opti...

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6. Input & communication Source: 2K General settings Advanced settings Port Port type Mo de Scan type Color space Pixel mapping Calibration Progressive Progressive - field bit normal Progressive - field bit inverted Progressive SF - 2nd field ...

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6. Input & communication Source: 2K- 3D General settings Advanced settings Port Port type Mo de Scan type Color space Pixel mapping Calibration Single3G - Level B - Interleaved Dual (separate left / right eye) Single3G - Level A - Interleaved Dua...

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6. Input & communication 6.5 Quad 3G-SDI Input Module (optional) Location and source input ports SEL SYNC OK SEL SYNC OK SEL SYNC OK SEL SYNC OK QUAD 3G/SDI INPUT ABCD Image 6-5 The f ollowing input c ombinations are possible : A, B, A+B, A +B+ C...