Allmand 185 CFM Operator's Manual

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[Page 1] Allmand 185 CFM

Not for Reproduction Copyright © 2016 Allmand Bros., Inc. Holdrege, NE, USA. All rights reserved. 111075USCN Rev (A) 185 CFM Towable Compressor Operator’s Manual ...

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Not for Reproduction 2 ALLMAND.COM Thank you for purchasing this quality-built Allmand towable compressor. We are pleased that you’ve placed your confidence in the Allmand brand. When operated and maintained according to the instructions in this...

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Not for Reproduction 3 Table of Contents Operator Safety....................... 4 Features and Controls ................. 9 Transporting and Set-Up .............. 12 Operation........................... 13 Maintenance ........................ 23 S...

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Not for Reproduction 4 ALLMAND.COM Operator Safety Equipment Description Read this manual carefully and become familiar with your towable compressor. Know its applications, its limitations, and any hazards involved. Every effort has been made ...

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Not for Reproduction 5 WARNING When operating machine, do not wear: • Loose clothes • Clothes with unbuttoned sleeves • Hanging tie or scarf • Accessories such as dangling jewelry • Such items could be caught in rotating parts...

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Not for Reproduction 6 ALLMAND.COM WARNING When refilling separator receiver tank with compressor oil, stop engine, and make sure pressure gauge indicates 0 MPa, then gradually loosen oil filler cap. Residual pressure in separator receive...

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Not for Reproduction 7 Safety Decals and Locations The following safety decals are attached to the machine. Keep them clean at all times. If they are damaged or missing, contact your authorized dealer for replacements. Part numbers are indicated ...

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Not for Reproduction 8 ALLMAND.COM L B C FA K G E D J H I NM ...

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Not for Reproduction 9 Features and Controls Read this Operator’s Manual and safety rules before operating your towable compressor. Compare the illustrations with your towable compressor, to familiarize yourself with the locations of var...

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Not for Reproduction 10 ALLMAND.COM A B C D E F G H L K J I A - Radiator — Cools engine. B - Reserve Tank — Collects engine coolant overflow. C - Engine — Powers compressor. D - ...

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Not for Reproduction 11 Instrument Panel Each display of the operation panel is illustrated as follows. Read and fully understand the explanations and be sure to operate safely. A - Monitor Change / Error Code Switch — When this switch is pus...

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Not for Reproduction 12 ALLMAND.COM Transporting and Set-Up Read entire Operator’s Manual before you attempt to setup, transport, or operate your new towable compressor. Your towable compressor is ready for use after it has been properly s...

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Not for Reproduction 13 Operation If you have any problems operating your towable compressor, please contact your authorized dealer. WARNING POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you ...

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Not for Reproduction 14 ALLMAND.COM Checking / Adding Engine Oil WARNING Be sure to check the unit before operation. If any issue is found, be sure to repair it before restarting the unit. Be sure to make daily checks before operation. Operat...

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Not for Reproduction 15 Checking / Adding Fuel Fuel must meet these requirements: • Do not use such diesel fuel having higher sulfur content above 0.0015%(15 ppm). • Use ultra-low sulfur diesel fuel only for diesel engine. • Use such die...

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Not for Reproduction 16 ALLMAND.COM Checking and Draining Pre-Filter for Condensate 1. When red float (A) under element (B) in Pre- filter is raised up to upper level, drain water. 2. Turn fuel selector valve (C) to OFF position. 3. Loos...

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Not for Reproduction 17 Starting the Compressor NOTICE Be sure to let unit warm up after starting for smooth operation of the engine and the compressor. Do not operate the engine at full load immediately after it starts up. This will shorten th...

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Not for Reproduction 18 ALLMAND.COM Engine Fails to Start 1. If the engine fails to start after performing starting procedure, steps 1 - 4, do not keep the starter running. 2. Set the starter switch to STOP, wait approximately 2 minutes, then ...

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Not for Reproduction 19 Capacity Control Device Step Response Start Compressed air flows into unloader chamber (A) because solenoid valve for purge control SV1 is opened at start-up. The pressure in chamber (A) rises soon to close unloader valve ...

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Not for Reproduction 20 ALLMAND.COM AUTO IDLE control (Purge Control) This model is equipped with auto idle control operation mode. This operation mode is recommended when minimal continuous air consumption is required, and when minimum power co...

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Not for Reproduction 21 Stopping the Compressor 1. Close the service valve completely and operate the machine about 5 minutes, until it cools down. 2. Turn the starter switch to STOP position to stop the engine. 3. Remove the key from t...

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Not for Reproduction 22 ALLMAND.COM Manual (Forced) Regeneration During no-load or almost no-load operation, or when ambient temperature is very low, incomplete soot combustion occurs. If operated continuously in these same conditions, manual, o...

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Not for Reproduction 23 Maintenance Regular maintenance of the compressor and engine will improve the performance and extend the life of the compressor. See any qualified dealer for service. Compressor Maintenance Schedule Follow the hourly or c...

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Not for Reproduction 24 ALLMAND.COM Replacement Parts Note: Part numbers may change without notice. Contact your authorized dealer. Part Name Part Number Qty Engine Oil Filter 41290 01200 (Yanmar 129150-35153) 1 Compressor Oil Filter 37438 08900 1...

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Not for Reproduction 25 Maintenance Items Change Engine Oil WARNING Engine oil is very hot and highly pressurized during or just after operation. Hot oil could blow out of the tank and can cause serious injury. NOTICE Never supply more engi...

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Not for Reproduction 26 ALLMAND.COM • Do not operate machine or charge battery with low electrolyte level. Doing so may damage battery, or may cause explosion. • Add distilled water so that electrolyte level reads between “UPPER” and...

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Not for Reproduction 27 C D E B A Change Compressor Oil WARNING • When you refill the separator receiver tank with compressor oil, stop the engine, and make sure that the pressure gauge indicates 0psi (0bar) and there is no residual pressu...

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Not for Reproduction 28 ALLMAND.COM Clean Oil Separator Strainer 1. Remove pipe (C) using a spanner. 2. Remove bushing (D). 3. Remove strainer (E). 4. Wash strainer in diesel oil and carefully blow out debris with compressed air. (Be sure to w...

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Not for Reproduction 29 Change Fuel Filter For filter part number, see Replacement Parts. 1. Remove old filter (G) using a filter wrench. 2. Apply a light coating of oil on filter seal (H). 3. Install new filter until seal contacts pump, then ...

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Not for Reproduction 30 ALLMAND.COM 4. Dispose of used coolant according to local, state and/or federal regulations. A B C Change Oil Separator Contact your authorized dealer. Change Nylon Tubes Contact your authorized dealer. Change Fuel Hose Co...

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Not for Reproduction 31 Check Pressure Control Valve Close stop valve and fully open service valve while machine is running. Make sure discharge pressure gauge shows between 49 and 68 psi (3.4 and 4.7 bar). If pressure is lower than 49 psi (3.4 ...

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Not for Reproduction 32 ALLMAND.COM Troubleshooting Indicator Lamps and Warning / Emergency Displays Indicator Lamp Item Indication Remedy Monitor Glow Glow plug preheating ------ Charge Alternator not charging Check Wiring Check alternator Warnin...

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Not for Reproduction 33 Troubleshooting Chart Problem Cause Correction Low starter revolution speed 1. Battery low or dead 1. Check battery; charge or replace as needed Starter rotates but engine does not start 1. Fuel filter clogging 2. Fue...

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Not for Reproduction 34 ALLMAND.COM Data Adjustment Problem Cause Correction Low engine oil pressure, engine stops 1. Engine oil level low 2. Engine oil filter clogged 3. Faulty oil pressure switch 4. Loose or broken wire 1. Add engine ...

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Not for Reproduction 35 Data Adjustment Procedure ...

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Not for Reproduction 36 ALLMAND.COM Specifications Model 185 CFM Compressor Type Single-stage oil cooled, screw type compressor Free Air Delivery cfm (m 3 /min) 185 (5.2) Working Pressure psi (bar) 100 (6.9) Lubricating System Forced lubrication by...

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Not for Reproduction 38 ALLMAND.COM ...

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Not for Reproduction 39 Wiring Diagram ...

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Not for Reproduction 40 ALLMAND.COM Piping Diagram Air Piping - Compressor Oil Piping ...

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Not for Reproduction 41 Air Piping - Compressor Oil Piping ...

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Not for Reproduction 42 ALLMAND.COM STOP TIME : : : : : : : : : : : : : : : : : : : : : : START TIME : : : : : : : : : : : : : : : : : : : : : : .  . �...

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Not for Reproduction 43 STOP TIME : : : : : : : : : : : : : : : : : : : : : : START TIME : : : : : : : : : : : : : : : : : : : : : : .  . .  . �...

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Not for Reproduction 44 ALLMAND.COM Noise Emission This section pertains only to machines distributed within the United States. WARNING ! Tampering with Noise Control System Prohibited Federal law prohibits the following acts or the causing thereo...

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Not for Reproduction 45 Noise Emission Control Maintenance Log The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor manufactured and sold under the above regulations, specifically the ...

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Not for Reproduction 46 ALLMAND.COM A. Compressed Air Leaks Correct all compressed air leaks during the first shutdown period after discovery. If severe enough to cause serious noise problems and efficiency loss, shut down immediately and corre...

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Not for Reproduction 47 Maintenance Record For Noise Emission Control Item No. Description Of Work Hourmeter Reading Maint / Inspect Date Location City / State Work Done By (Name) ...

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