Kawasaki Super Sherpa Owner's Manual

[Page 1] Kawasaki SUPER SHERPA

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[Page 2] Kawasaki SUPER SHERPA

Quick Reference Guide GENERAL INFORMATION j HOW TO RIDE THE MOTORCYCLE j SAFE OPERATION j MAINTENAN CE AND ADJUSTMENT j STORAGE j TROUBLESHOOTING GUIDE j This Quick Reference Guide will assist you in finding the information you’re looking for. A Ta...

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Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and m a in- tenance practices. WARNING This warning symbol identifies special instructions or proce- dures which, if not correctly fol- lowed, could resul...

[Page 5] Kawasaki SUPER SHERPA

FOREWORD Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo- torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous strivin g for superior reliab ility, sa fe ty and perfo rma nce. Ple...

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This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold. All rights reserved. No part of this publication may be reproduced without our prior written permission. This publication inclu...

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TABLE OF CONTENTS SPECIFICATIONS............................... 8 SERIAL NUMB ER LOCATIONS......... 12 LOCATION OF PARTS ....................... 13 LOCATION OF LABELS..................... 16 LOADING INFORMATION.................. 19 GENERAL INFORMATIO...

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SAFE OPERATION............................. 59 Safe Riding Technique ..................... 59 Daily Safety Checks......................... 61 Additional Considerations for Off Road Operation ............................ 63 MAINTENANCE AND AD JUSTMENT...

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8 SPECIFICATIO NS SPECIFICATIONS DIMENSIONS Overall Length 2 080 mm (81.89 in.) Overall Width 780 mm (30.71 in.) Overall Height 1 190 mm (46.85 in.) Wheelbase 1 375 mm (54.13 in.) Road Clearance 270 mm (10.63 in.) CurbMass 128kg(282lb) ENGINE Type DO...

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SPECIFICATIO NS 9 Ignition Timing (Electronically advanced) 10° BTDC @1 300 r/min (rpm) ∼ 30° BTDC @5 750 r/min (rpm) Spark Plugs NGK CR8E o r ND U24ESR-N Lubrication System Forced lubrication (wet sump) Engine Oil Type: API SE, SF or SG API SH, ...

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10 SPECIFICATION S Gear Ratio 1st 3.090 (34/11) 2nd 2.125 (3 4/16) 3rd 1.500 (2 7/18) 4th 1.148 (3 1/27) 5th 0.962 (2 5/26) 6th 0.852 (2 3/27) FRAME Castor 28° Trail 107 mm (4.21 in.) Tire Size: Front 2.75-21 45P Rear 4.10-18 59P Rim Size: Front 21 ...

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SPECIFICATIO NS 11 ELECTRICAL EQUIPMENT Battery 12V6Ah Headlight 12 V 6 0/55 W Tail/Brake Light 12 V 5/21 W Specifications subject to change without notice. ...

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12 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be...

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LOCATION OF PARTS 13 LOCATION OF PARTS 1. Clutch Lever 2. Meter Instruments 3. Choke Knob 4. Brake F luid Reservoir (Front) 5. Front Brake Lever 6. Left Handlebar Switches 7. Ig nition Switch/Steering Lock 8. Right Handlebar Switch es 9. Throttle Gri...

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14 LOCATION OF PAR TS 10. Front Fork 11. Headlig ht 12. Turn Signal Light 13. Fuel Tank C ap 14. Fuel Tank 15. Fuel Tap 16. Rear Shock Abso rber 17. Battery 18. Helmet Hook 19. Tool Kit Case/Tool Kit 20. Brake Disc 21. Brake Caliper 22. Sh ift Pedal ...

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LOCATION OF PARTS 15 27. Tail/Brake Light 28. Muffler 29. Air Cleaner Element 30. Seat 31. Front Brake Light Switch 32. Brake Flu id Reserv oir (Rear) 33. Rear Brake Lig ht Switch 34. Rear Brake Pedal 35. Oil Level Gauge 36. C arburetor ...

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16 LOCATION OF LABELS LOCATION OF LABELS 1. Important Break-In In stru ctions 2. Tire and Load Data 3. Important Drive Chain Information 4. Vehicle Emission Control Information 5. D aily Safety Checks (For further information of label, refer to the �...

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LOCATION OF LABELS 17 6. Battery Poison/Danger 7. En gine Oil and Oil Filter 8. Brake Fluid (Rear) 9. Brake Fluid (Front) (For further information of label, refer to th e “LA BEL INFO RMATION” chapter.) ...

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18 LOCATION OF LABELS 10. Noise Emission Control Information 11. Weight a nd Manufacture (For further information of label, refer to the “LABEL INFORM AT ION” chapter.) ...

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LOADING INFORMATION 19 LOADING INFORMATION WARNING Incorrect loading, improper in- stallation or use of accessories, or modification of your motorcy- cle may result in an unsafe rid- ing condition. Before you ride the m otorcycle, make sure that the ...

[Page 21] Kawasaki SUPER SHERPA

20 LOADING INFORMATION The following general guidelines have been prepared to assist you in m aking your determinations. 1. Any passenger should be thor- oughly familiar with motorcycle op- eration. The passenger can affect control of the motorcycle ...

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LOADING INFORMATION 21 6. Do not install accessories or carry baggage that impairs the perfor- mance of t he motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), co...

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22 GENERAL INFORMATION GENERAL INFORMATION Meter Instruments A. Speedometer B. Odometer/Clock C. Twin Trip Meter D. Odometer/Clock Mode Button E. Trip A /B Mode Button F. Neutral Indicator Light G. Turn Signal Indicator L igh t H. High Beam Indicator...

[Page 24] Kawasaki SUPER SHERPA

GENERAL INFORMATION 23 Speedometer, Odom eter/Clock, and Trip Meter: In the meter instruments face are the LCD (Liquid Crystal Display) speedometer, odometer/clock and trip meter. Pushing the odometer/clock (ODO/CLOCK) mode button shifts the display ...

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24 GENERAL INFORMATION • Push the TRIP A/B button with the ODO/CLOCK button pushed in. Both the hour and minute displays start flashin g. • Again push the ODO/CLOCK button, then the hour display only flashes. And push the TR IP A/B button to ad- ...

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GENERAL INFORMATION 25 NOTE ż Pushing the TRIP A/B button mo- mentarily advances the hour or minute step by step. Pushing and holding the button advance the hour or minute continuously. ż The clock work s normally from the back-up power while the i...

[Page 27] Kawasaki SUPER SHERPA

26 GENERAL INFORMATION Indicator Lights: N : When the transmission is in neutral, the neutral in dicator light is lit. : W hen the turn signal switch is turned to left or right, the turn signal indicator light flashes on and off. : Whe n the headligh...

[Page 28] Kawasaki SUPER SHERPA

GENERAL INFORMATION 27 Key This motorcycle has a combination key, which is used for the ignition switch/steering lock, h elm et h ook, and fuel tank cap. Blank keys are available at your Kawasaki dealers. Ask your dealer to make any additional spare ...

[Page 29] Kawasaki SUPER SHERPA

28 GENERAL INFORMATION Ignition Switch/Steering Lock This is a four-position, key-operated switch. The key can be removed from the switch w hen it is in the OFF, LOC K, or P (Park) position. A. Ignition Switch /Steering Lock B. ON position C. OFF p o...

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GENERAL INFORMATION 29 To lock the steering: 1. Turn the handlebar fully to the le ft. 2. With the ignition key in the OFF posi- tion, push down and release the key. 3. Tu rn the key to LOCK or P ( Park) position. 4. Pull the ke y out. NOTE ż If the...

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30 GENERAL INFORMATION A. Engine Stop Switch B. RUN Switch C. OFF Switch D. Starter Button Starter Button: The starter button operates the elec- tric starter when pushed with the clutch lever pulled in o r the transmission is in neutral. Refe r to th...

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GENERAL INFORMATION 31 Left Handlebar Switches Dimmer Switch: High or low beam can be selected with the dim mer switch. When the headlight is on high beam (HI), the high beam indicator light is lit. A. Dimmer Switch B. Turn Signal Switch C. Horn Butt...

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32 GENERAL INFORMATION Fuel Tank Cap To open the fuel tank cap, insert the ignition ke y into the fuel tank cap, turn the key to the right. To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the l...

[Page 34] Kawasaki SUPER SHERPA

GENERAL INFORMATION 33 Fuel Tank The following octane rating gasoline is recommended in the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Tank Cap B. Fuel Tank C. Top Level...

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34 GENERAL INFORMATION Fuel Requirement: Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on ser- vice station pumps. The octane rating of a gasoline is a measure of its resis- tance to ...

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GENERAL INFORMATION 35 which are required to sell such refor- mulated f uels as part of a strategy to reduce exhaust emissions. The typ es and volum e of fu el o xy- genates approved for use in unleaded gasoline by the U.S. Environmental Protection A...

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36 GENERAL INFORMATION CAUTION Never use gasoline with an oc- tane rating lower than the mini- mum specified by Kawasaki. Never use "gasohol" with more than 10% ethanol, or more than 5% methanol. Gasoline con- taining methanol must also be ...

[Page 38] Kawasaki SUPER SHERPA

GENERAL INFORMATION 37 Fuel Tap The fuel tap is an automatic type which shuts off the fuel supply when the engine is stopped in the ON or R ES position . A. Fuel Tap B. ON position C. PRI position D. RES position The fuel tap has three positions: ON,...

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38 GENERAL INFORMATION WARNING Practice operating the fuel tap with the motorcycle stopped. To prevent an accident you should be able to operate the fuel tap while riding without taking your eyesofftheroad. Be careful not to touch the hot engine whil...

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GENERAL INFORMATION 39 NOTE ż The motorcycle is equipped with a side stand switch. This switch is de- signed so that the e ngine dose not start if the transmission is in gear and the s ide stand is left down. Helmet Hook Helmet can be secured to the...

[Page 41] Kawasaki SUPER SHERPA

40 GENERAL INFORMATION WARNING Do not ride the motorcycle with a helmet attached to the hook. The helmet could cause an accident by distracting the operator or in- terfering with n o rm a l vehicle op- eration. Tool Kit Case/Tool Kit The to ol kit is...

[Page 42] Kawasaki SUPER SHERPA

GENERAL INFORMATION 41 A. Tool Kit Side Cover The left and right s ide cove rs are re- moved for ba ttery removal o r installa- tion and air cleaner element cleaning. Right and Left Side Cover Removal • To remove the right and left side cover, remo...

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42 GENERAL INFORMATION A. Left Side Cover B. Screw A. Right Side Cover B. Screws ...

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GENERAL INFORMATION 43 Seat Seat Removal To remove the seat, follow this step. 1. Remove the left and right side cov- ers. 2. Remove the seat mounting bolts. 3. Pull the seat up and to the rear. A. Seat B. Mounting Bolt ...

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44 BREAK-IN BREAK-IN The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a &q...

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BREAK-IN 45 • Do not start m ov ing or race the engine im mediately after starting it, even if th e engine is already warm. Run the engine for two or three minutes at idle speed to give the oil a chance to work up into all the engine parts. • Do ...

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46 HOW TO RIDE THE MOTORCYCLE HOW TO RIDE THE MOTORCYCLE Starting the Engine • Turnthefueltapleverto"ON"posi- tion. A. Fuel Tap Lever B. ON position NOTE ż To start a cold engine after the motor- cycle has been stored for a long time, fi...

[Page 48] Kawasaki SUPER SHERPA

HOW TO RIDE THE MOTORCYCLE 47 • Turn the ignition key to "ON". • Make certain the transmission is in neutral. A. Neutral Indicator Light B. Ignition Switch C. ON position • If the e ngine is c old, pull up the choke knob all the way. ...

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48 HOW TO RIDE THE MOTORCYCLE • Leaving the throttle completely closed, pus h t he starter button. CAUTION Do not operate the starter con- tinuously for more than 5 sec- onds or the starter will overheat and the battery power will drop temporarily....

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HOW TO RIDE THE MOTORCYCLE 49 choke, and push the choke knob all the way back. NOTE ż If you drive the motorcycle before the engin e is wa rmed up, retur n the choke knob all the way after you have driven the motorcycle for the length of time shown ...

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50 HOW TO RIDE THE MOTORCYCLE Jump Starting If your motorcycle battery is "run down", it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be used to start the engine. WARNING Battery a...

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HOW TO RIDE THE MOTORCYCLE 51 • Connect a jumper cable from the positive (+) terminal of the booster batte ry to the positiv e (+) battery ter- minal at the starter relay. A. Battery-conn ected Starter Relay Terminal B. From Boos ter Battery Po sit...

[Page 53] Kawasaki SUPER SHERPA

52 HOW TO RIDE THE MOTORCYCLE CAUTION Do not operate the starter con- tinuously for more than 5 sec- onds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool a...

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HOW TO RIDE THE MOTORCYCLE 53 NOTE ż The motorcycle is equipped with a side stand switch. This switch is de- signed so that the engine stops if the clutch is engaged w ith the transmis- sion in gear when the side stand is left down. Shifting Gears �...

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54 HOW TO RIDE THE MOTORCYCLE Vehicle speed when shifting Shifting up km/h (mph) Shifting down km/h (mph) 1st ĺ 2nd 15 ( 9) 6th ĺ 5th 30 (19) 2nd ĺ 3rd 25 (15) 5th ĺ 4th 25 (15) 3rd ĺ 4th 35 (21) 4th ĺ 3rd 20 (12) 4th ĺ 5th 45 (27) 3rd ĺ 2nd ...

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HOW TO RIDE THE MOTORCYCLE 55 Braking • Close the throttle completely, leav- ing the clutch engaged (except when shifting gears) so that the engine will help s low down the motorcycle. • Shift down one gear at a time so that you are in 1st gear w...

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56 HOW TO RIDE THE MOTORCYCLE A. Rear Brake Peda l Stopping the Engine • Close the throttle completely. • Shift the transmission into neutral. • Turn the ignition ke y to "OFF". • Support the motorcycle on a firm level surface with ...

[Page 58] Kawasaki SUPER SHERPA

HOW TO RIDE THE MOTORCYCLE 57 Stopping the Motorcycle in an Emergency Your Kawasaki Motorcycle has been designed and manufactured to pro- vide you optimum safety and conve- nience. However, in order to fully ben- efit from Kawasaki’s safety enginee...

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58 HOW TO RIDE THE MOTORCYCLE Parking • Shift the transmission into neu tral and turn the ignition key to "OFF". • Support the motorcycle on a firm, level surface with the side stand. CAUTION Do not park on a soft or steeply inclined su...

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SAFE OPERATION 59 SAFE OPERATION Safe Riding Technique The points given be low are applicable for everyday motorcycle use and sho uld be carefully observed for safe and effective vehicle operation. For safety, eye protection and a helmet are strongly...

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60 SAFE OPERATION braking may ca u se the motorcy cle to skid and lose control. When going down long slopes, control vehicle speed by closing the throttle. Use the front and rear brakes for a uxiliary braking. In wet conditions, rely more on the thro...

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SAFE OPERATION 61 Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these ...

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62 SAFE OPERATION Drive ch ain . ................. Slack 35 ∼ 55 mm (1.4 ∼ 2.2 in.). Lubricate if dry Nuts, bolts, fasteners .. Check that steering and suspension components, axles, and all controls are properly tightened or fastened. Steering .....

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SAFE OPERATION 63 Additional Considerations for Off Road Operation Brakes: The importance of reliable brakes is obvious. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of con...

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64 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter are easily carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running conditi...

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MAINTENANCE AND ADJUST MENT 65 EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the Un...

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66 MAINTENANCE AND ADJUSTMENT NOTE ż When properly performed, these specified modifications only are not considered to be emissions system “tampering” and vehicle performance is generally un- changed as a result. Installation Instructions: High ...

[Page 68] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 67 MAINTENANCE AND WARRANTY Proper maintenance is necessary to ensure that your motorcycle will continue to have low emission levels. This Owner ’s Manual contains those maintenance rec- ommendations for your motorcycle....

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68 MAINTENANCE AND ADJUSTMENT TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, re- pair, or...

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MAINTENANCE AND ADJUST MENT 69 Periodic Maintenance Chart K: Should be se rviced by an authorized Kawasaki dealer. *: For high er odometer readings, repeat at the frequency interval e stablished here. #: Service more frequ en tly when operating in se...

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70 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 100 0 ( mile × 1000) See Page Operation (Engine Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) Throttle control system (play, smoot...

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MAINTENANCE AND ADJUST MENT 71 Frequency Whichever comes first *Odometer Reading km × 100 0 ( mile × 1000) See Page Operation (Engine Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) K Fuel hoses installation condition...

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72 MAINTENANCE AND ADJUSTMENT 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first *Odometer Re ading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75...

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MAINTENANCE AND ADJUST MENT 73 Frequency Whichever comes first *Odometer Reading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) K Drive chain g uide wear - inspect...

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74 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Re ading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) Brake s ystem: Brake fluid leak - i...

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MAINTENANCE AND ADJUST MENT 75 Frequency Whichever comes first *Odometer Reading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) Brake operation (effectiveness, pla...

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76 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Re ading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) K Uni-trak rocker arm operation - i...

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MAINTENANCE AND ADJUST MENT 77 Frequency Whichever comes first *Odometer Reading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) K Steering stem bearings - lubricat...

[Page 79] Kawasaki SUPER SHERPA

78 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Re ading km × 1000 ( mile × 1000) See Page Operation (Chassis Items) Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 (15) 30 (18.75) 36 (22.5) Chassis parts - lubricate year • ...

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MAINTENANCE AND ADJUST MENT 79 3. Periodic Replacement Frequency Whichever comes first *Odometer Reading km × 1000 ( mile × 1000) See Page Change/Replacement Item Every 1 (0.6) 12 (7.5) 24 (15) 36 (22.5) 48 (30) Air clea ner elemen t # - replace 2y...

[Page 81] Kawasaki SUPER SHERPA

80 MAINTENANCE AND ADJUSTMENT Engine Oil In order for the engine, transmission, and clutch to function properly, main- tain the e ngine oil at the proper level, and change the oil and oil filter in accor- dance with the Periodic Maintenance Chart. No...

[Page 82] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 81 A. Oil Filler Cap B. Oil Level Gau ge C. Upper Level L ine D. Low er Level Line • If the oil level is too high, remove the exces s oil throug h the oil filler open- ing using a syringe or same other suitable device. �...

[Page 83] Kawasaki SUPER SHERPA

82 MAINTENANCE AND ADJUSTMENT A. Drain Plug • Let the oil completely drain with the m otorcycle perpendicular to the ground. WARNING Motor oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for app ro v ed dispo ...

[Page 84] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 83 • Replace the element with a new one. • Put the spr ing a nd element into the right engine cover. A. Element B. Grommet C. Spring • Apply a little eng ine oil to the grom- met and O-ring, and install the oil fil- ...

[Page 85] Kawasaki SUPER SHERPA

84 MAINTENANCE AND ADJUSTMENT Recommended Engine Oil Type: API SE, SF or SG APISH,SJ,SLorSMwith JASO MA, MA1 or MA2 Viscosity: SAE 10W -40 NOTE ż Do not add any chemical additive to the oil. O ils fufilling the above re- quirements are fully formula...

[Page 86] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 85 Spark Plugs The standard spark plug is shown in the table. The spark plug should be taken out in accordance with the Pe- riodic Maintenance Chart for cleaning, inspection, and resetting of the plug gap. Maintenance If t...

[Page 87] Kawasaki SUPER SHERPA

86 MAINTENANCE AND ADJUSTMENT NOTE ż If a torque wrench is not available, this item should be serviced by a Kawasaki dealer. CAUTION For cold weather and/or low speed riding, a hotter spark plug shown in the table may be used for quicker warm-ups an...

[Page 88] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 87 Valve Clearance Valve and valve seat wear decreases valve clearance, upsetting valve timing. CAUTION If valve clearance is left un- adjusted, wear will eventually cause the valves to remain partly open, which lowers per...

[Page 89] Kawasaki SUPER SHERPA

88 MAINTENANCE AND ADJUSTMENT Element Removal • Remove the right side cover. • Unscrew the air cleaner element cap screws and bolt, then remove the air cleaner element cap. A. Air Cleaner Elem ent Cap B. Screws C. Bolt • Pull out the air cleane...

[Page 90] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 89 • Remove the element from the fram e . A. Element B. Frame • Push a clean, lint-free towel into the air cleaner housing to keep dirt or other foreign material from entering. • Inspect the element material for dam-...

[Page 91] Kawasaki SUPER SHERPA

90 MAINTENANCE AND ADJUSTMENT • Dry the element with compressed air or by squeezing it. • After cleaning, saturate the element with SE, SF or SG class SAE 10W40 motor oil, squeeze out the excess oil, then wrap it in a cle an rag an d squeeze it a...

[Page 92] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 91 WARNING Be sure to install each plug in the drain hose after draining. Oil on tires will make them slippery and can cause an accident and injury. Throttle Grip The throttle grip controls the th rottle valves. If the thr...

[Page 93] Kawasaki SUPER SHERPA

92 MAINTENANCE AND ADJUSTMENT Inspection • Check that there is 2 ∼ 3 mm (0.08 ∼ 0 .1 2 in.) throttle grip p lay when lightly turning the throttle grip back and forth. • If there is improper play, adjust it. A. Throttle Grip B. 2 ∼ 3mm(0.0...

[Page 94] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 93 use the upper and lower nuts at the lower end s of t he throttle cable s. • Loosen the locknut at the upper end of the throttle cable and turn in the adjuster fully. • Tighten the locknut. • Turn the upper and low...

[Page 95] Kawasaki SUPER SHERPA

94 MAINTENANCE AND ADJUSTMENT WARNING Operationwithimproperlyad- justed, incorrectly routed, or damaged cables could result in an unsafe riding condition. Carburetors The following procedure covers the idle speed adjustment, which should be performed...

[Page 96] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 95 may be damaged. Be sure to correct any of these conditions before riding. A. Idle Adjusting Screw WARNING Operation with damaged cables could result in an unsafe riding condition. Clutch Duetofrictionplatewearandclutch ...

[Page 97] Kawasaki SUPER SHERPA

96 MAINTENANCE AND ADJUSTMENT A. Adjuster B. Locknut C. Clutch Lever D. 2 ∼ 3mm(0.08 ∼ 0.12 in.) If the play is incorrect, adjust the lever play as follows. Adjustment • Slide the dust cover at the clutch lever out of place. • Loosen the ...

[Page 98] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 97 • Loosen the locknut at the middle of the clutch cable, and turn the adjust- ing nut so that the clutch lever has 2 ∼ 3 mm (0.08 ∼ 0.12 in.) of play. A. Adjusting Nut B. Locknut • Tighten the locknut. • Slide ...

[Page 99] Kawasaki SUPER SHERPA

98 MAINTENANCE AND ADJUSTMENT Drive Chain The drive chain must be check ed, adjusted, and lubricated in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted - either t...

[Page 100] Kawasaki SUPER SHERPA

MAINTENANCE AND ADJUST MENT 99 Drive C hain Slack Standard 35 ∼ 55 mm (1.4 ∼ 2.2 in.) Chain Slack Adjustment • Rem ove the cotter p in, and loos en the axle nut. • Rotate the chain adjuster at each end of the swingarm to obtain the stan- dard...