Sony Ericsson W960 Working Instruction, Mechanical

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Summary of Contents:

[Page 1] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 Working Instruction, Mechanical Applicable for W960 CONTENTS 1 Introduction ..............................................................................3 1.1 W96...

[Page 2] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 2(64) 3.23 System Connector..................................................................38 3.24 Dust Gasket Large System Connector.................................39 3.25 Camer...

[Page 3] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 3(64) 1 Introduction 1.1 W960 Company Internal © Sony Ericsson Mobile Communications AB ...

[Page 4] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 4(64) 1.2 Equipment SPECIAL TOOLS • NTZ 122 459 Torque screwdriver (or equivalent) • NTZ 122 288 Torx bit no. 6 • NTZ 112 1052 JCIS bit • ...

[Page 5] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 5(64) 1.3 General cautions The following cautions are considered to be generic for all phone models and will not be repeated in the Disassembly, Replacements and Reassembly sectio...

[Page 6] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 6(64) 2 Disassembly When you are going to replace a part being listed in Replacements, the instruction of that section usually begins by directing you to this Disassembly section wi...

[Page 7] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 7(64) 2.1 Overview The disassembly is done in the following order: 1. Battery Lid Asm (a) & Battery (b) 2. Stylus 3. Antenna Lid Asm 4. Front Cover 5. LCD w/o Touch Panel ...

[Page 8] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 8(64) 2.1.1 Battery Lid Asm & Battery Release the Battery Cover. Lift up the battery cover. Remove the Battery Cover. Grab the Battery and pull it up. Company Internal © S...

[Page 9] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 9(64) 2.1.2 Stylus Use your fingers to slide out the Stylus . Company Internal © Sony Ericsson Mobile Communications AB ...

[Page 10] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 10(64) 2.1.3 Antenna Lid Asm Use JCIS to remove the screw. Use a guitar pick and slid upwards and downwards Use a guitar pick and slide upwards and downwards Use a guitar pick a...

[Page 11] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 11(64) Antenna Lid Asm continued Remove the Antenna Lis Asm Use Torx bit no 6 to remove the four screws. Company Internal © Sony E...

[Page 12] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 12(64) 2.1.4 Front Cover Use a guitar pick and slide upwards and downwards NOTE. Be cautious not to damage the 5 pole pin connector to Touch Panel on right side where the arrow p...

[Page 13] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 13(64) Front Cover continue Use your fingers and wiggle the Front Cover to the left to release it from the Frame assembly Use a front opening tool to disconnect the BtB connector...

[Page 14] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 14(64) 2.1.5 LCD, W/O Touch Panel Lift up the Display and turn it over Use a front opening tool and pull it upwards to disconnect the LCD from the PCB. Remove the Display ...

[Page 15] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 15(64) LCD, W/O Touch Panel continued Company Internal © Sony Ericsson Mobile Communications AB ...

[Page 16] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 ) 2.1.6 PBA & Frame Sub Asm Use JCIS to remove the three screws. Use the front opening tool to release the latch indicated. Use your finger to lift up the PBA from the F...

[Page 17] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 17(64) PBA & Frame Sub Asm continue Use the front opening tool to release the BtB connector. Remove the PBA from the Frame Company Internal © Sony Ericsson Mobile Com...

[Page 18] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 18(64) 3 Replacements Search for the part to be replaced on the Contents page and go to that instruction to be found in this Replacements section. The instruction usually begins by...

[Page 19] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 19(64) 3.1 Battery Lid Asm Follow the 2.1.1 Disassembly instructions! Prepare the new Battery Lid Asm. Follow the 4.1.6 Reassembly instructions! 3.2 Battery Follow the 2.1.1 Di...

[Page 20] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 20(64) 3.8 Mesh Loudspeaker REMOVAL Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use a Dentist Hook to remove the Mesh Loudspeaker INSTALLATION Use your fingers to ...

[Page 21] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 21(64) 3.9 Camera Gasket REMOVAL Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use a Dentist Hook to remove the Camera protection lens. INSTALLATION Use your fingers t...

[Page 22] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 22(64) 3.10 Earspeaker Bujeon w/o Gasket REMOVAL Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a front opening tool to disconnect the Earspeaker. INSTALLATION...

[Page 23] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 23(64) 3.11 Spring Bracket REMOVAL Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a flex film assembly tool to remove the Spring Bracket INSTALLATION Use the fl...

[Page 24] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 24(64) 3.12 Shielding Lid, CIF Camera REMOVAL Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a flex assembly tool to remove the Shielding Lid INSTALLATION Use a f...

[Page 25] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 25(64) 3.13 Keypad REMOVAL Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a flex film assembly tool to press out the keypad. Use a flex film assembly tool to disconnec...

[Page 26] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 26(64) Keypad continue INSTALLATION Use your fingers to position the Keypad Use your fingers to position the Keypad Follow the 4.1.3 – 4.1.6 Disassembly instructions! C...

[Page 27] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 27(64) 3.14 Flex Asm Keyboard REMOVAL Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a Dentist Hook to disconnect the Camera switch Use a flex assembly tool to push th...

[Page 28] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 28(64) Flex Asm Keyboard continue Use your fingers to position the right BtB connector NOTE. Very important! Do not press on the flex above the holes in the metal plate. High ris...

[Page 29] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 29(64) 3.15 BtB Flex REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening tool to disconnect the BtB Flex INSTALLATION Use your fingers to posit...

[Page 30] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 30(64) 3.16 BtB Flex Poron REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Fork to remove the BtB Flex Poron INSTALLATION Remove the activated Liquid...

[Page 31] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 31(64) 3.17 Acoustic Box REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening Tool to disconnect the Flash Flex Asm Use a Front Opening tool to di...

[Page 32] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 32(64) Acoustic Box continue Use your fingers to position the Acoustic Box Use your fingers to position the Flash Flex Asm Follow the 4.1.1 – 4.1.6 Disassembly instru...

[Page 33] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 33(64) 3.18 Flash Flex Asm REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening tool to disconnect the Flash Flex Asm INSTALLATION Use your fingers ...

[Page 34] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 34(64) 3.19 Shielding Box, MPixel Camera REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use the Front opening tool to disconnect the Shielding Box Use the Fr...

[Page 35] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 35(64) 3.20 Camera, 3MPixel REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Press down the camera tool (NTZ 112 583). Pull up the camera. INSTALLATION DO NO...

[Page 36] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 36(64) 3.21 Mic Grommet REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Mic Grommet INSTALLATION Use a tweezer to install th...

[Page 37] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 37(64) 3.22 Light Guide Assembly REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening Tool to disconnect the Light Guide Assembly INSTALLATION Use ...

[Page 38] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 38(64) 3.23 System Connector REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use your fingers to remove the System Connector INSTALLATION Use your fingers to con...

[Page 39] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 39(64) 3.24 Dust Gasket Large System Connector REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Dust Gasket large System Connector I...

[Page 40] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 40(64) 3.25 Camera Module, QCIF REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Use a Front Opening tool to disconnect the Camera Module Use a tweezer to remove the...

[Page 41] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 41(64) 3.26 Gasket LCD REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Use a tweezer to disconnect the Gasket LCD INSTALLATION Use a tweezer to position the Gaske...

[Page 42] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 42(64) 3.27 Liquid Intrusion Indicator REMOVAL There is one Liquid Indicator located at the position of the arrow To get access to and to inspect the indicators: Follow the 2....

[Page 43] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 43(64) 3.28 Sub PWB Asm REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use Torx bit no 6 to remove the two screws. Use a tweezer to disconnect the Sub PWB Asm ...

[Page 44] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 44(64) 3.29 Battery Spring REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Battery Spring Use a tweezer to remove the battery S...

[Page 45] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 45(64) 3.30 Vibrator REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening Tool to disconnect the Vibrator Use a tweezer to remove the Vibrator INS...

[Page 46] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 46(64) 3.31 Gasket Microphone REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Gasket Microphone Use a tweezer to remove the Gasket M...

[Page 47] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 47(64) 3.32 Net Microphone REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Net Microphone INSTALLATION Use a tweezer to inst...

[Page 48] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 48(64) 3.33 Camera Key REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the camera Key INSTALLATION Use a tweezer to install the Camera ...

[Page 49] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 49(64) 3.34 Volume Key REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume ...

[Page 50] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 50(64) 3.35 Volume Key REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume ...

[Page 51] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 51(64) 3.36 On/Off Key REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the On/Off Key INSTALLATION Use a tweezer to install the On/Off ...

[Page 52] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 52(64) 3.37 Separator REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Separator INSTALLATION Use a tweezer to position the Sep...

[Page 53] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 53(64) 3.38 Antenna Flex REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front opening Tool to disconnect the Antenna Flex Use a tweezer to push the Antenna F...

[Page 54] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 54(64) Antenna FLex continue INSTALLATION Thread the Antenna Flex through the hole Use your fingers to position the Antenna Flex. Use your fingers to attach the Foil ...

[Page 55] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 55(64) 3.39 KRH Label Follow the 2.1.1 Disassembly instructions! • Read the old label and/or write the information into the “Label make” program before removal • No...

[Page 56] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 56(64) 4 Reassembly After replacing a part being listed in Replacements, the instruction of that section usually ends by directing you to this Reassembly section with a specificat...

[Page 57] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 57(64) 4.1 Overview The reassembly is done in the following order: 1. Frame Sub Asm (a) & PBA (b) 2. LCD, w/o Touch Panel 3. Front Cover 4. Antenna Lid Asm 5. Stylus 6. Bat...

[Page 58] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 58(64) 4.1.1 Frame Sub Asm & PBA Use your fingers to install the BtB connector Use your fingers to position Frame Sub Asm Use your fingers to snap the Frame Sub Asm and PBA ...

[Page 59] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 59(64) 4.1.2 Display Use your fingers to install the BtB connector Use your fingers to position the display Company Internal © Sony Ericsson Mobile Communications AB ...

[Page 60] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 60(64) 4.1.3 Front Cover Use your fingers to position the BtB connector Use your fingers to snap on the Front Cover Install four new screws with torque screwdriver at 17 Ncm with ...

[Page 61] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 61(64) 4.1.4 Antenna Lid Asm Use your fingers to position the Antenna Lid Asm Snap the Antenna Lid Asm using your fingers Install a screw with torque screwdriver at 11 Ncm with a ...

[Page 62] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 62(64) 4.1.5 Stylus Use your fingers to thread the Stylus into the phone Company Internal © Sony Ericsson Mobile Communications AB ...

[Page 63] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 63(64) 4.1.6 Battery & Battery Lid Asm Use your fingers to position the Battery Use your fingers to position the Battery Use your fingers to snap on the Battery Lid Asm Com...

[Page 64] Sony Ericsson W960

Working Instruction, Mechanical 1206-4797 Rev1 64(64) 5 Revision history Rev. Date Changes / Comments 1 2007-11-29 Initial release Company Internal © Sony Ericsson Mobile Communications AB ...