BPG Werks REV060413 Owner's/operator's Manual

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Always wear a helmet, it could save your life! Never allow any child under the age of 16 to operate a DTV Read this manual thoroughly! It contains important safety information. SHREDDER OWNER’S/OPERATOR’S MANUAL Original Instructions REV060413 ...

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This manual is based on the latest product information available at the time of publication. BPG Werks has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right...

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To emphasize special important information in the manual, please note the following : To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.: To emphasize important information, the word CAUTION has s...

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WARNING LABEL LOCATIONS................ 1 WARNING LABELS................. 2 SAFETY .............................................. 4 DESCRIPTION AND PART FUNCTIONS.. 5 RIGHT HAND BRAKE LEVER...............5 THUMB THROTTLE LEVER............

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WARNING LABEL LOCATIONS 1 2 3 4 1 ...

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1 UNDER 16 B EE R B EE R ! Improper DTV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER OPERATE: ALWAYS: ! at s...

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WARNING LABELS ! Use caution when applying brakes. Avoid using brakes at high speeds. Sudden braking may result in a rollover and personal injury. Always attempt to decrease speed by gradually letting off the throttle first. Sudden release of...

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Always keep both hands on the handlebars and both feet on the Deck, doing so will help the operator be ready for unexpected situations. Always follow the proper turning procedures listed in this manual. Practice turning at slow speeds before a...

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DESCRIPTION AND PART FUNCTIONS Brake Lever: Brakes are applied when the brake lever is pulled toward the hand grip. Thumb throttle lever: Throttle is applied by depressing the Thumb Throttle. Engine Kill Switch Lanyard: The engine will not ...

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Fuel Petcock: The Fuel Petcock has 3 positions: “OFF”, “ON”, “RESERVE” Position Locations: “ON” - 6 oclock “OFF” - 9 oclock “RESERVE” - 12 oclock “OFF” position: Fuel will not ow to the carburetor in this positio...

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FUEL AND OIL FUEL Never use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine. This DTV requires clean unleaded regular gasoline. Use premium high-octane fuel due to the high compression...

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BATTERY The battery can catch re, explode or leak if the safety items listed below are not followed: • Do not immerse the battery in water or seawater. Keep the battery in a cool dry environment during storage. • Do not mix th...

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BREAK - IN The initial 5 hours of operation is most important in the life of your DTV. Proper operation during this break in period will help assure maximum life of your DTV engine. The following guidelines will explain the proper break in p...

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Performing maintenance and checks while the engine is running could be hazardous. You could be severely injured by moving parts or hot surfaces. Never perform maintenance or check procedures while the engine is running with the exception of che...

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Riding this DTV on paved surfaces could be hazardous. Riding on paved surfaces , including parking lots, sidewalks, driveways and streets can cause loss of control resulting in severe injury or death. DTV Tracks are designed for off-road use o...

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1 2 3 4 5 6 RIDING THE DTV HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Helmet Wearing a helmet (1) can prevent a severe head injury. Whenever riding a DTV always wear a helmet that meets or exceeds established safety standards. Approved helmets in...

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STARTING ENGINE To start the engine 1. Set the parking brake. 2. Make sure the Engine Stop Switch Lanyard is attached before attempting to start 3. Place the Fuel Petcock to the “ON” position 4. If engine is cold, place the choke lever ...

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Operating this DTV at excessive speeds could be hazardous. Riding at excessive speeds increases your chances of losing control of the DTV, which could result in severe injury or death. Always go at a speed that is proper for the terrain, visibil...

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TURNING DTVs are different than many other types of vehicles in that turning is controlled by the weight of the rider shifting right or left. FOR HIGHER SPEEDS OR SHARPER TURNS Depending on the speed going into a turn, the rider will need ...

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Riding a DTV on hills could be hazardous Riding a DTV on a hill could result in rolling over while traversing, ipping over backwards while climbing, ipping over while descending, general loss of control of the DTV. Any of these accident...

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Descending a hill To operate the DTV down a hill, follow the instructions below. 1. Stop and evaluate the hill before attempting to descend. Make sure the hill is not too steep, the terrain is not loose or slippery and that there are no obstacles...

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Applying the brake hard on slippery surfaces could be hazardous. Applying the brake too hard on a slippery surface can cause the Track to lock up and the DTV to slide out of control. The DTV could turn over or slide into an object. This coul...

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Riding in cold weather can be hazardous. The body becoming exposed to cold weather for a short period of time can result in hypothermia. When the body temperature drops below normal hypothermia sets in. Symptoms include not being able to p...

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Brake and throttle linkages: Cold weather requires additional pre-ride inspection of the DTV before riding. Inspect brake and throttle linkages making sure they operate freely and correctly. Ice and snow can cause these items to freeze. If the...

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Be sure to clear the deck and soles of your boots of excess snow and ice before riding. Practice riding the DTV on snow and ice on a at, obstacle free, familiar area. Learn how the DTV responds in these conditions before attempting to ride o...

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After market parts and accessories may be available from other manufactures. BPG Werks cannot conrm the quality, safety or suitability of accessories available. When purchasing an accessory, use caution, the handling of the DTV could beco...

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Following the proper maintenance procedures and time table for maintenance listed in this manual is important for the safety of the rider and the life span of the DTV. When riding in harsh conditions, such as water, mud and dust, the maintenan...

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MAINTENANCE CHART ITEM First 5 hours of operation First 20 hours of operation or 1 month Every 50 hours or 3 months Every 100 hours or 6 months Exhaust pipe nuts and mufer bolts T T T Air cleaner element I I I Valve Clearance** I I Spark...

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The Air Filter needs to be cleaned or replaced periodically (see maintenance chart for cleaning/replacement intervals). The Air Filter element will need to be cleaned more often if DTV is ridden in muddy, wet, or dusty conditions. A clean A...

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Spark Plug This DTV comes equipped with an NGK BPR5ES spark plug. To inspect the spark plug, remove the plug cap then remove the spark plug from the engine. Inspect the plug for carbon deposits and clean if necessary. If plug shows exce...

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Engine Oil The proper amount and grade of engine oil will have a great impact on the life of the engine. Check the oil daily. Changing the engine oil as listed in the maintenance schedule is the most important maintenance procedure there is ...

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Idle speed adjustment The idle speed should be set at 2000 ± 200 RPMs To adjust the idle speed: 1. locate the idle adjustment (silver nger knob) located on the Right hand side of the vehicle just under the deck. 2. Allow the engine to wa...

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Fuel Hose Inspection Inspect the fuel hose for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any de- fects are found. Brakes Failing to inspect the brakes before each use could be hazardous Inspect brakes ...

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Chain and Sprocket Chain Tension Check the tension of the chain , The Chain slack should be 5 - 15mm (0.2 - 0.6in) Chain tension (slack) adjustment 1. Loosen the rear axle bolt 2. Adjust chain tension by turning the chain tension nut. Cloc...

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MAINTENANCE Track Tension - Adjustment Tracks Inspect Tracks before each ride for cracks or frayed threads. ! Operating this DTV with excessive cracks or frayed threads in the tracks could be hazardous. Operating this DTV with worn tracks wil...

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Track Replacement Track replacement If a track derails while riding use the following procedure to replace it: 1. Remove the two front outside bogie wheels (remember to pull straight on the wheel so the bearing doesn’t jam on the shaft) 2. shu...

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Steering Adjustment If the DTV pulls to the left or the right when attempting to ride a straight line, adjust the steering connecting rod length to bring it back to centre (rst ensure it’s not because the deck is being tilted inadvertently ...

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MAINTENANCE Lubrication Points Locate the Grease points on the DTV. Lubricate points periodically. Lubricate more often if riding in wet, sandy or dusty environments. When lubricating the rear swingarm disconnect the shock at the bottom and rot...

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MAINTENANCE Fastener Torque Values FASTNER TYPE TORQUE VALUE (N-m, kgf-m, lb-ft) 5mm hex bolt and nut 6 Nm, .62 kgf-m , 4.5 lb-ft 6mm hex bolt and nut 10 Nm, 1.04 kgf-m, 7.5 lb-ft 8mm hex bolt and nut 25 Nm, 2.49 kgf-m, 18 lb-ft 10mm hex bolt and n...

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Storage If the DTV is left unused for an extended period of time proper storage maintenance is required. 1. Wash DTV thoroughly, then wax plastics and painted parts with a non abrasive auto wax. Coat rubber parts with a vinyl/ rubber protec...

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Washing the DTV 1. Wash mud and dirt off DTV with low pressure water from a hose. 2. Wash DTV using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the DTV. Be carefu...

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TROUBLESHOOTING Engine is hard to start or will not start 1. Ensure the fuel tank petcock is in the “ON” position. 2. Ensure the engine kill switch is in the “ON” position. 3. Ensure the emergency engine kill ...

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Engine Displacement 196cc Starting Manual/Electric (if equipped) Spark Plug Type NGK BPR5ES Cooling Air cooled Engine Oil Capacity ...

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The Vehicle identication number and the engine number are needed when calling for parts, service center help or when registering your DTV. Locate the numbers and list the numbers below for your reference. The VIN# is located on top of th...

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BPG Recreational Inc. 2940 Portland Dr. Oakville ON L6H 5W8 Canada bpgwerks.com Phone: 480-718-8066 ...