Avdel 74201 Instruction Manual

[Page 1] Avdel 74201

Threaded Insert Power Tool 74201 Instruction Manual Original Instruction ...

[Page 2] Avdel 74201

...

[Page 3] Avdel 74201

3 Contents LIMITED WARRANTY Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being install...

[Page 4] Avdel 74201

4 Safety Rules 1 Do not use outside the design intent. 2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited. 3 Any modification undertaken by the customer to the tool/machine, nose assemblies, a...

[Page 5] Avdel 74201

Tool Specification Tool Dimensions Specifications 5 Air Pressure Minimum - Maximum 5-7 bar (75-100 lbf/in 2 ) Free Air Volume Required @ 5 bar/75 lbf/in 2 7.5 litres (0.26 ft 3 ) Stroke Maximum 7 mm (0.276 in) Motor Speed Spin On 2000 rpm Spin Off 2...

[Page 6] Avdel 74201

6 Intent of Use The 74201 hydro-pneumatic tool is designed for placing Avdel ® threaded inserts and is ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. The tool works on the principle of adjustment ...

[Page 7] Avdel 74201

• Connect the tool to the air supply. Adjust the pull force. • Offer up insert, lip first, to the drive screw. A slight pressure on the trigger will start the motor and automatically thread the insert up against the nose tip and stop. • Insert...

[Page 8] Avdel 74201

8 Fitting Instructions Servicing Instructions Nose Assemblies It is essential that the correct nose assembly is fitted prior to operating the tool. If you know the code for your complete, original tool, or the details of the fastening systems which ...

[Page 9] Avdel 74201

9 Nose Assemblies Nose tips vary in shape according to the insert type. Each nose assembly represents a unique assembly of components which can be ordered individually. All nose assemblies also include a nose tip Lock Nut 2 (part number 07555-00901)....

[Page 10] Avdel 74201

10 Servicing the Tool IMPORTANT The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. • ...

[Page 11] Avdel 74201

11 Service Kit Servicing the Tool For all servicing we recommend the use of the Service Kit (part number 74200-99990) supplied in its own plastic case. 07900-00393 14mm/15mm SPANNER 1 07900-00409 12mm/13mm SPANNER 1 07900-00626 11mm SPANNER 1 07900-...

[Page 12] Avdel 74201

12 Maintenance Every 500,000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Molykote ® 55M grease befo...

[Page 13] Avdel 74201

13 Differential Valve Head Assembly Rear Casing Distributor Hydraulic Piston and Air Motor Assembly (74200-12610) Maintenance • Wrap adhesive tape around Hydraulic Piston 14 thread and move assembly backwards slowly and firmly. • Using circlip...

[Page 14] Avdel 74201

14 General Assembly of Base Tool 74201-12000 26 107 108 100 101 109 102 110 103 104 111 105 112 113 106 24 116 Assy 114 15 17 18 30 51 59 1 40 38 42 39 2 4 4 11 99 3 6 44 43 45 46 47 48 35 36 31 32 117 9 10 41 8 11 14 12 34 5 13 19 16 52 53 55 57 58...

[Page 15] Avdel 74201

15 Parts List for 74201-12000 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 74200-12091 74200-12092 74200-12044 07003-00028 74200-12056 07555-00803 74201-12007 07265-02004 742...

[Page 16] Avdel 74201

16 Pressure Switch Assembly General Assembly of Base Tool 74201-12000 81 82 85 80 83 87 52 84 53 89 90 93 91 94 92 86 • Remove Casing Cover 92. • Using spanner remove Rear Casing 91. • Remove Spring 90 and Spring Retainer 89 from Regulator 93...

[Page 17] Avdel 74201

Oil Details Hyspin ® VG 32 Oil Safety Data Priming Procedure Priming Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke m...

[Page 18] Avdel 74201

18 Fault Diagnosis Pneumatic motor Air leak from motor Check for worn seals. Replace 13 runs slowly Low air pressure Increase 7 Air way blockage Clear restriction in air supply Worn drive screw Replace 8 Vanes jamming Lubricate tool through air inle...

[Page 19] Avdel 74201

19 Fault Diagnosis Tool does not Screw adaptor nut loose Tighten spin on No air supply Connect 7 Insufficient gap between Lock Nut 6 and Adjust gap to between 1.5 mm and 2mm 13 Spindle Connector 3 Pushrod 17 too short Replace 13 Air motor jammed Lu...

[Page 20] Avdel 74201

20 Notes ...

[Page 21] Avdel 74201

21 Notes ...

[Page 22] Avdel 74201

22 Notes ...

[Page 23] Avdel 74201

This box contains a power tool which is in conformity with Machines Directive 2006/42/EC. The ‘Declaration of Conformity’ is contained within. Declaration of Conformity We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts,...

[Page 24] Avdel 74201

Since 1 936 2010 Since 1922 www.avdel-global.com www.infastech.com 02.2011 • © 2010 Infastech Autosert ® (equipment), Avbolt ® , Avdel ® , Avdelmate ® , Avdel TX2000 ® , Avdelok ® , Avex ® , Avibulb ® , Avinox ® , Avinut™, Avlug ® , A...